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Custom Design in Tunnelhill, PA.

From single pieces to full crew runs, Tunnelhill gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Tunnelhill

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Tunnelhill, that comes with published pack pricing and door delivery in 5 to 7 business days.

Tunnelhill is home to a community of 310 across 0.5 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Gallitzin, PA (1 mi), Cresson, PA (3 mi), Sankertown, PA (3 mi) sit close enough that one order can outfit all of them. For the military community, Letterkenny Army Depot sits about 60 miles away, well inside our normal unit-order routes.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Tunnelhill.

Because Gallitzin sits only 1 miles from Tunnelhill, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Tunnelhill gets designed from scratch

Event artwork packages

One design system across shirts, banners, and signs so everything matches. Youth and adult cuts run side by side in the same pack at the same price structure.

Merch line concepts

A small collection designed to sell, not just to exist. The second order takes two minutes because the first one is archived down to the thread color.

Logo cleanup and vector redraws

The rescue service: old logos rebuilt as clean vector files that print sharp forever. A real designer, not an upload widget, checks every file before it goes near production.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Ask for the honest option and you get it, even when it is the cheaper one.

Full designs from a written idea

A sentence of description is enough input for a full designed proof inside a day. Every price is published before you talk to a person, so the budget math happens on your terms.

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Mixed sizes and colors in one run are standard here, not a special request.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Tunnelhill customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

Build it on the real garment and watch the price calculate live.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Start from the garment and the rest follows. Among Tunnelhill customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Deadlines get treated like formation times, not suggestions.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Ask for the honest option and you get it, even when it is the cheaper one.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Every price is published before you talk to a person, so the budget math happens on your terms.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

The table below is the actual price list Tunnelhill customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

02

Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

The timeline to Tunnelhill addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Tunnelhill crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Tunnelhill crew, bigger packs simply pull the per-piece price down.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Tunnelhill, browse custom design across Pennsylvania, or read the full custom design service page. Other services in Tunnelhill: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

A real person prices this within one business day

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.