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Custom Design in Tunnelton, WV.

From single pieces to full crew runs, Tunnelton gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Tunnelton

Tunnelton crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Tunnelton address in 5 to 7 business days.

Census numbers put Tunnelton at a community of 291 on 0.3 square miles of West Virginia, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Rowlesburg, WV (5 mi), Newburg, WV (6 mi), Kingwood, WV (6 mi) all order from the same shop at the same published pricing. For the military community, Camp Dawson sits about 6 miles away, well inside our normal unit-order routes.

Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Tunnelton counted against your roster.

Because Rowlesburg sits only 5 miles from Tunnelton, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Tunnelton gets designed from scratch

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Deadlines get treated like formation times, not suggestions.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

Event artwork packages

Shirts, banners, and signage drawn as one matched system. If a design will not print well at the size you want, you hear that before money changes hands.

Merch line concepts

A tight little product line, designed to move at the table. Ask for the honest option and you get it, even when it is the cheaper one.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. Youth and adult cuts run side by side in the same pack at the same price structure.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Tunnelton customers call, a person who owns the order answers.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Tunnelton customers, these three blanks carry most of the orders, each designable online on its real photos.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Youth and adult cuts run side by side in the same pack at the same price structure.

Premium Heavyweight Tee

When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. Youth and adult cuts run side by side in the same pack at the same price structure.

Max Heavyweight Street Tee

Max weight, boxy drop, oversized print field: the streetwear formula. Ask for the honest option and you get it, even when it is the cheaper one.

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Free design, real designers

Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.

Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.

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What it costs

The table below is the actual price list Tunnelton customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Every order ships tracked to Tunnelton addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

How long does shipping take?

Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.

Do you help with the design?

Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.

Can you handle a large order for your Tunnelton crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your Tunnelton crew keep dropping the per piece price from there, and free shipping starts at 100.

More answers on the full FAQ page.

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Keep exploring

Get your quote in one business day

Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.