Custom designed from scratch gear for Tusculum businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Tusculum crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Tusculum address in 5 to 7 business days.
Census numbers put Tusculum at about 3,400 people on 4.9 square miles of Tennessee, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Greeneville, TN (4 mi), Baileyton, TN (11 mi), Telford, TN (12 mi) all order from the same shop at the same published pricing. The closest major installation is Fort Jackson, roughly 180 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Tusculum counted against your roster.
Because Greeneville sits only 4 miles from Tusculum, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Start with words alone: the design team turns a description into finished art. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The year on the shirt sets the type style, and the team knows the difference. Ask for the honest option and you get it, even when it is the cheaper one.
A single visual system covering everything the event prints. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Merch collections designed with selling in mind, not just decoration. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
A phone photo of a faded shirt becomes clean, print-ready vector art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Unit art drawn right the first time, with anything trademark-sensitive flagged early. Every price is published before you talk to a person, so the budget math happens on your terms.
We print for units, veterans, and military families every day, and the discipline transfers. Tusculum customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Tusculum customers pick most, all designable online on real product photos.
Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The 7.5oz boxy blank is where streetwear concepts land, oversized front or full back. Every price is published before you talk to a person, so the budget math happens on your terms.
Most new designs land on the Classic first. 80 plus colors means your art gets the exact backdrop it needs. Deadlines get treated like formation times, not suggestions.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Tusculum customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Delivery to Tusculum addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your tusculum crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
More answers on the full FAQ page.
Zoom out to custom design across Tennessee, back to the Tusculum hub, or into the custom design deep dive. Other services in Tusculum: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.