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Custom Design in Tyrone Forge, PA.

From single pieces to full crew runs, Tyrone Forge gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Tyrone Forge

Tyrone Forge crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Tyrone Forge address in 5 to 7 business days.

All 0.1 square miles of Tyrone Forge sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: Ironville, PA (0 mi), Nealmont, PA (0 mi), Gray, PA (2 mi) all order from the same shop at the same published pricing. The closest major installation is Letterkenny Army Depot, roughly 59 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Tyrone Forge.

A typical week of custom design orders from this corner of Pennsylvania mixes Tyrone Forge crews with neighbors like Ironville, 0 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Tyrone Forge gets designed from scratch

Era-correct type and layouts

Typography matched to the era, from Vietnam-period stencil to modern athletic block. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Event artwork packages

A single visual system covering everything the event prints. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Merch line concepts

A tight little product line, designed to move at the table. The second order takes two minutes because the first one is archived down to the thread color.

Logo cleanup and vector redraws

A phone photo of a faded shirt becomes clean, print-ready vector art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Unit crest and emblem builds

Unit art drawn right the first time, with anything trademark-sensitive flagged early. Reorders match the first run exactly because we keep your art and specs on file.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Tyrone forge customers get straight answers on dates, a named person on their order, and work we would put our own name on.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Tyrone Forge customers, these three earn their keep.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Classic Cotton Tee

The proving ground for new art, with an 80-color palette to frame it perfectly. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Tyrone Forge customers see.

PiecesTotalEachShipBack print add
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Every order ships tracked to Tyrone Forge addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

Do you help with the design?

Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.

Can you handle a large order for your Tyrone Forge crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

The minimum order is 10 pieces. Your tyrone forge crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Tyrone Forge, browse custom design across Pennsylvania, or read the full custom design service page. Other services in Tyrone Forge: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Quote requests get answered inside one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.