Custom Design for Vallejo: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Vallejo crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Vallejo address in 5 to 7 business days.
With about 123,000 people spread over 30.4 square miles, Vallejo gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Crockett, CA (4 mi), Rodeo, CA (5 mi), American Canyon, CA (5 mi) sit close enough that one order can outfit all of them. For the military community, Travis Air Force Base sits about 16 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Vallejo.
Custom Design demand around Vallejo does not stop at the town line. Crews from Crockett (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Crests and emblems built with correct heraldry and licensing rules observed. Deadlines get treated like formation times, not suggestions.
A sentence of description is enough input for a full designed proof inside a day. The second order takes two minutes because the first one is archived down to the thread color.
Stencil, athletic, and period-correct lettering matched to the year that matters. Reorders match the first run exactly because we keep your art and specs on file.
Shirts, banners, and signage drawn as one matched system. One point of contact owns your order from first proof to delivery confirmation.
Merch collections designed with selling in mind, not just decoration. What you approve in writing is what ships. That rule has no exceptions.
A phone photo of a faded shirt becomes clean, print-ready vector art. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Serving the military community is not a marketing line here, it is the operating system. Vallejo customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Vallejo customers, these three blanks carry most of the orders, each designable online on its real photos.
Max weight, boxy drop, oversized print field: the streetwear formula. One point of contact owns your order from first proof to delivery confirmation.
The proving ground for new art, with an 80-color palette to frame it perfectly. The proof comes first and it is free, so what arrives is exactly what you signed off on.
When the design is the product, the garment dyed heavyweight makes it feel like a brand, not a handout. The second order takes two minutes because the first one is archived down to the thread color.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Vallejo customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Production plus shipping to Vallejo addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Our minimum is 10 pieces. Packs for your Vallejo crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
More answers on the full FAQ page.
The Vallejo coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Vallejo: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.