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Custom Design in Van Lear, KY.

Custom designed from scratch gear for Van Lear businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.

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Custom Design delivered to Van Lear

Van Lear crews order designed from scratch gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Van Lear address in 5 to 7 business days.

All 4.1 square miles of Van Lear sit inside our normal delivery map, tracked door to door. The same run covers the neighboring communities too: West Van Lear, KY (2 mi), Auxier, KY (3 mi), Paintsville, KY (4 mi) all order from the same shop at the same published pricing. The closest major installation is Wright-Patterson AFB, roughly 159 miles out, and unit orders from there run through this same process daily.

No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Van Lear.

A typical week of custom design orders from this corner of Kentucky mixes Van Lear crews with neighbors like West Van Lear, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.

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What Van Lear gets designed from scratch

Merch line concepts

A small collection designed to sell, not just to exist. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. One point of contact owns your order from first proof to delivery confirmation.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Youth and adult cuts run side by side in the same pack at the same price structure.

Full designs from a written idea

Describe it in a sentence; a designer builds it and proofs it within 24 hours. Mixed sizes and colors in one run are standard here, not a special request.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Event artwork packages

A single visual system covering everything the event prints. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Van Lear customers, that means honest timelines, real proofs, and no excuses on delivery day.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Start from the garment and the rest follows. Among Van Lear customers, these three blanks carry most of the orders, each designable online on its real photos.

Premium Heavyweight Tee

Serious designs deserve the garment-dyed heavyweight, which reads brand rather than handout. Every price is published before you talk to a person, so the budget math happens on your terms.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

Budget planning for Van Lear customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.

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How it works, start to finish

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Brief

Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.

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Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

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Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Shipping and turnaround

Every order ships tracked to Van Lear addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your Van Lear crew?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Van Lear crew, bigger packs simply pull the per-piece price down.

More answers on the full FAQ page.

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Keep exploring

See everything we deliver to Van Lear, browse custom design across Kentucky, or read the full custom design service page. Other services in Van Lear: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Get your quote in one business day

Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.