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From single pieces to full crew runs, Waynesville gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.
In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Waynesville, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Waynesville at about 11,000 people on 8.9 square miles of North Carolina, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Lake Junaluska, NC (3 mi), Maggie Valley, NC (4 mi), Clyde, NC (6 mi) sharing the identical pack rates and timelines. The closest major installation is Fort Jackson, roughly 155 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Waynesville.
A typical week of custom design orders from this corner of North Carolina mixes Waynesville crews with neighbors like Lake Junaluska, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
A tight little product line, designed to move at the table. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Faded, blurry, or tiny source art gets redrawn into crisp vectors. The second order takes two minutes because the first one is archived down to the thread color.
Insignia drawn correctly, with trademark rules respected and flagged. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
A sentence of description is enough input for a full designed proof inside a day. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Stencil, athletic, and period-correct lettering matched to the year that matters. One point of contact owns your order from first proof to delivery confirmation.
A single visual system covering everything the event prints. Every price is published before you talk to a person, so the budget math happens on your terms.
We built this company on a simple standard: print it like the name on it matters. For Waynesville customers, that means honest timelines, real proofs, and no excuses on delivery day.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Waynesville customers, these three blanks carry most of the orders, each designable online on its real photos.
Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Every price is published before you talk to a person, so the budget math happens on your terms.
Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Ask for the honest option and you get it, even when it is the cheaper one.
New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. A real designer, not an upload widget, checks every file before it goes near production.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Waynesville customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Waynesville addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
More answers on the full FAQ page.
The Waynesville coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Waynesville: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.