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Custom Design in Woodbourne, PA.

From single pieces to full crew runs, Woodbourne gets designed from scratch gear with honest pricing and a 5 to 7 day door-to-door timeline.

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Custom Design delivered to Woodbourne

In-house designers turn napkin sketches and old low-res logos into print-ready vector art. Free with every order, proof in 24 hours. For Woodbourne, that comes with published pack pricing and door delivery in 5 to 7 business days.

Woodbourne covers 1.2 square miles of Pennsylvania, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Woodside, PA (2 mi), Fairless Hills, PA (3 mi), Langhorne, PA (3 mi) sharing the identical pack rates and timelines. The closest major installation is Joint Base McGuire-Dix-Lakehurst, roughly 7 miles out, and unit orders from there run through this same process daily.

The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Woodbourne.

Because Woodside sits only 2 miles from Woodbourne, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.

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What Woodbourne gets designed from scratch

Logo cleanup and vector redraws

Faded, blurry, or tiny source art gets redrawn into crisp vectors. If a design will not print well at the size you want, you hear that before money changes hands.

Unit crest and emblem builds

Crests and emblems built with correct heraldry and licensing rules observed. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Full designs from a written idea

Start with words alone: the design team turns a description into finished art. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Era-correct type and layouts

The year on the shirt sets the type style, and the team knows the difference. If a design will not print well at the size you want, you hear that before money changes hands.

Event artwork packages

A single visual system covering everything the event prints. A real designer, not an upload widget, checks every file before it goes near production.

Merch line concepts

A tight little product line, designed to move at the table. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Woodbourne customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Woodbourne customers pick most, all designable online on real product photos.

Classic Cotton Tee

New designs debut on the Classic: 80-plus colors guarantee the right backdrop for the art. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Premium Heavyweight Tee

Put the design on washed heavyweight cotton and it stops being a shirt and starts being merch. Deadlines get treated like formation times, not suggestions.

Max Heavyweight Street Tee

Streetwear concepts belong on the 7.5oz max heavyweight with an oversized front or full back. Reorders match the first run exactly because we keep your art and specs on file.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Woodbourne customers see.

QuantityPack pricePer shirtShippingAdd back print
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Woodbourne addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Can you handle a large order for your Woodbourne crew?

Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Woodbourne crew, bigger packs simply pull the per-piece price down.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

More answers on the full FAQ page.

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Keep exploring

The Woodbourne coverage page shows the full picture, custom design statewide zooms out, and the service page covers the method itself. Other services in Woodbourne: Screen Printing, Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs.

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.