Custom printed in full color gear for Blue Knob businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Blue Knob crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Blue Knob address in 5 to 7 business days.
All 0.1 square miles of Blue Knob sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Ski Gap, PA (3 mi), Smith Corner, PA (4 mi), Puzzletown, PA (4 mi) sharing the identical pack rates and timelines. The closest major installation is Letterkenny Army Depot, roughly 56 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Blue Knob.
DTG and DTF Printing demand around Blue Knob does not stop at the town line. Crews from Ski Gap (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Unlimited colors at one price, so gradients and photo art cost nothing extra. Every price is published before you talk to a person, so the budget math happens on your terms.
Test a design with 10 pieces before committing to a 100-piece screen print run. Ask for the honest option and you get it, even when it is the cheaper one.
One order, many designs: DTG does not care that each shirt is unique. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Gift and ceremony runs on compressed timelines, quoted honestly. What you approve in writing is what ships. That rule has no exceptions.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. Youth and adult cuts run side by side in the same pack at the same price structure.
Memorial pieces print photo-true and move to the front of the schedule. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Serving the military community is not a marketing line here, it is the operating system. Blue knob customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Blue Knob customers, these three earn their keep.
Garment dyed 6.1oz cotton with a washed, premium feel. Full color DTG on this blank looks like retail product, not a print job. If a design will not print well at the size you want, you hear that before money changes hands.
The reliable choice for photo prints and memorial pieces, with 80 plus colors to match any design. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The boxy 7.5oz cut made for oversized color, front and back. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Blue Knob customers see.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Blue Knob addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, 10 pieces. That is the smallest run we print, packs for your Blue Knob crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
More answers on the full FAQ page.
The Blue Knob coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Blue Knob: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.