From single pieces to full crew runs, Burns Harbor gets printed in full color gear with honest pricing and a 5 to 7 day door-to-door timeline.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Burns Harbor, that comes with published pack pricing and door delivery in 5 to 7 business days.
Burns Harbor is home to about 2,100 people across 6.4 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Porter, IN (2 mi), Dune Acres, IN (3 mi), Portage, IN (3 mi) sit close enough that one order can outfit all of them. The closest major installation is Naval Station Great Lakes, roughly 61 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Burns Harbor counted against your roster.
Because Porter sits only 2 miles from Burns Harbor, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Gradients, photos, and complex art with no per-color charges. Ask for the honest option and you get it, even when it is the cheaper one.
Small batches derisk merch: print ten, sell ten, then commit big. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Different art per shirt in the same order, priced per piece. If a design will not print well at the size you want, you hear that before money changes hands.
Gift and ceremony runs on compressed timelines, quoted honestly. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
A 10 piece run prints at published pack pricing, in full color, with zero setup. Youth and adult cuts run side by side in the same pack at the same price structure.
Memorial pieces print photo-true and move to the front of the schedule. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Serving the military community is not a marketing line here, it is the operating system. Burns harbor customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Burns Harbor customers, these three earn their keep.
A 7.5oz boxy streetwear blank built for oversized full color hits front and back. Every price is published before you talk to a person, so the budget math happens on your terms.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Photo and memorial prints land on this blank most often, matched from its 80-color range. Ask for the honest option and you get it, even when it is the cheaper one.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Burns Harbor customers see.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Every order ships tracked to Burns Harbor addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Yes, 10 pieces. That is the smallest run we print, packs for your Burns Harbor crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
More answers on the full FAQ page.
Zoom out to dtg and dtf printing across Indiana, back to the Burns Harbor hub, or into the dtg and dtf printing deep dive. Other services in Burns Harbor: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.