From single pieces to full crew runs, Castleton gets printed in full color gear with honest pricing and a 5 to 7 day door-to-door timeline.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Castleton, that comes with published pack pricing and door delivery in 5 to 7 business days.
Castleton covers 1.3 square miles of Vermont, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Castleton Four Corners, VT (1 mi), Fair Haven, VT (4 mi), East Poultney, VT (6 mi) all order from the same shop at the same published pricing. The closest major installation is Westover Air Reserve Base, roughly 103 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Castleton.
A typical week of dtg and dtf printing orders from this corner of Vermont mixes Castleton crews with neighbors like Castleton Four Corners, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Photo shirts reproduce the actual photograph, and memorial timelines get priority. One point of contact owns your order from first proof to delivery confirmation.
Unlimited colors at one price, so gradients and photo art cost nothing extra. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Small batches derisk merch: print ten, sell ten, then commit big. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Different art per shirt in the same order, priced per piece. One point of contact owns your order from first proof to delivery confirmation.
When the retirement is Friday, rush printing exists for exactly this. Mixed sizes and colors in one run are standard here, not a special request.
Ten shirts print at a fair small-run price: full color, no screens, no setup fee. What you approve in writing is what ships. That rule has no exceptions.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Castleton customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Castleton customers, these three earn their keep.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Eighty colors deep, this is the dependable canvas for photographic and memorial work. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The boxy 7.5oz cut made for oversized color, front and back. Deadlines get treated like formation times, not suggestions.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Castleton customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
The specs live in our archive permanently: same art, same colors, same result, on demand.
The timeline to Castleton addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Castleton crew, bigger packs simply pull the per-piece price down.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
The Castleton coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Castleton: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.