Custom printed in full color gear for Hawesville businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Hawesville, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Hawesville at a community of 994 on 1.6 square miles of Kentucky, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Cannelton, IN (2 mi), Tell City, IN (4 mi), Troy, IN (8 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Knox, roughly 45 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Hawesville.
A typical week of dtg and dtf printing orders from this corner of Kentucky mixes Hawesville crews with neighbors like Cannelton, 2 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Gradients, photos, and complex art with no per-color charges. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Small batches derisk merch: print ten, sell ten, then commit big. Every price is published before you talk to a person, so the budget math happens on your terms.
Every shirt in the box can carry different art at the same per-piece rate. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Retirement, promotion, and gift runs turned around fast. What you approve in writing is what ships. That rule has no exceptions.
Ten shirts print at a fair small-run price: full color, no screens, no setup fee. A real designer, not an upload widget, checks every file before it goes near production.
Photo shirts reproduce the actual photograph, and memorial timelines get priority. Mixed sizes and colors in one run are standard here, not a special request.
We print for units, veterans, and military families every day, and the discipline transfers. Hawesville customers get straight answers on dates, a named person on their order, and work we would put our own name on.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Hawesville customers pick most, all designable online on real product photos.
Eighty colors deep, this is the dependable canvas for photographic and memorial work. One point of contact owns your order from first proof to delivery confirmation.
Streetwear proportions and max weight, ready for big full-color prints on both sides. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Garment dyed 6.1oz cotton with a washed, premium feel. Full color DTG on this blank looks like retail product, not a print job. Mixed sizes and colors in one run are standard here, not a special request.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Hawesville customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Hawesville addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your hawesville crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
More answers on the full FAQ page.
The Hawesville coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Hawesville: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.