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DTG and DTF Printing for Hornbeak: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Hornbeak, that comes with published pack pricing and door delivery in 5 to 7 business days.
Hornbeak is home to a community of 506 across 1.1 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. Nearby crews are already in the coverage circle, with Samburg, TN (4 mi), Troy, TN (8 mi), Obion, TN (8 mi) sharing the identical pack rates and timelines. For the military community, NSA Mid-South sits about 77 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Hornbeak.
DTG and DTF Printing demand around Hornbeak does not stop at the town line. Crews from Samburg (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Small batches derisk merch: print ten, sell ten, then commit big. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
One order, many designs: DTG does not care that each shirt is unique. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Retirement, promotion, and gift runs turned around fast. What you approve in writing is what ships. That rule has no exceptions.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. Mixed sizes and colors in one run are standard here, not a special request.
Photo shirts reproduce the actual photograph, and memorial timelines get priority. Reorders match the first run exactly because we keep your art and specs on file.
Gradients, photos, and complex art with no per-color charges. The second order takes two minutes because the first one is archived down to the thread color.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Hornbeak customers feel the difference on the first order.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Hornbeak customers, these three earn their keep.
The premium pairing: washed heavyweight cotton plus full-color DTG equals shelf-ready product. One point of contact owns your order from first proof to delivery confirmation.
The reliable choice for photo prints and memorial pieces, with 80 plus colors to match any design. Mixed sizes and colors in one run are standard here, not a special request.
A 7.5oz boxy streetwear blank built for oversized full color hits front and back. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Hornbeak customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Hornbeak addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
The Hornbeak coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Hornbeak: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.