Custom printed in full color gear for Hornbrook businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Hornbrook crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Hornbrook address in 5 to 7 business days.
Hornbrook covers 1.2 square miles of California, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Montague, CA (12 mi), Yreka, CA (13 mi), Grenada, CA (18 mi) sharing the identical pack rates and timelines. For the military community, Kingsley Field sits about 46 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Hornbrook.
DTG and DTF Printing demand around Hornbrook does not stop at the town line. Crews from Montague (12 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
When the retirement is Friday, rush printing exists for exactly this. Reorders match the first run exactly because we keep your art and specs on file.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. Youth and adult cuts run side by side in the same pack at the same price structure.
Photographs print exactly as shot, handled with the care these orders deserve. What you approve in writing is what ships. That rule has no exceptions.
Unlimited colors at one price, so gradients and photo art cost nothing extra. Mixed sizes and colors in one run are standard here, not a special request.
Small batches derisk merch: print ten, sell ten, then commit big. Ask for the honest option and you get it, even when it is the cheaper one.
One order, many designs: DTG does not care that each shirt is unique. Deadlines get treated like formation times, not suggestions.
Serving the military community is not a marketing line here, it is the operating system. Hornbrook customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Hornbrook customers, these three earn their keep.
Streetwear proportions and max weight, ready for big full-color prints on both sides. The second order takes two minutes because the first one is archived down to the thread color.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. A real designer, not an upload widget, checks every file before it goes near production.
Photo and memorial prints land on this blank most often, matched from its 80-color range. Deadlines get treated like formation times, not suggestions.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Hornbrook customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Hornbrook addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
More answers on the full FAQ page.
The Hornbrook coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Hornbrook: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.