Custom printed in full color gear for Kilbourne businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Kilbourne, that comes with published pack pricing and door delivery in 5 to 7 business days.
Kilbourne is home to a community of 257 across 0.9 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Oakford, IL (4 mi), Bath, IL (7 mi), Havana, IL (10 mi) sit close enough that one order can outfit all of them. For the military community, Rock Island Arsenal sits about 96 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Kilbourne.
A typical week of dtg and dtf printing orders from this corner of Illinois mixes Kilbourne crews with neighbors like Oakford, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Photographs print exactly as shot, handled with the care these orders deserve. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Complex art prints as designed: no color counting, no separations, no upcharge. Youth and adult cuts run side by side in the same pack at the same price structure.
Small batches derisk merch: print ten, sell ten, then commit big. What you approve in writing is what ships. That rule has no exceptions.
Different art per shirt in the same order, priced per piece. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Gift and ceremony runs on compressed timelines, quoted honestly. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Ten shirts print at a fair small-run price: full color, no screens, no setup fee. A real designer, not an upload widget, checks every file before it goes near production.
We built this company on a simple standard: print it like the name on it matters. For Kilbourne customers, that means honest timelines, real proofs, and no excuses on delivery day.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Kilbourne customers, these three blanks carry most of the orders, each designable online on its real photos.
Eighty colors deep, this is the dependable canvas for photographic and memorial work. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The boxy 7.5oz cut made for oversized color, front and back. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The premium pairing: washed heavyweight cotton plus full-color DTG equals shelf-ready product. If a design will not print well at the size you want, you hear that before money changes hands.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Kilbourne customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
We archive your art and garment specs, which makes the second order a two minute conversation.
The timeline to Kilbourne addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your kilbourne crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
More answers on the full FAQ page.
The Kilbourne coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Kilbourne: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.