From single pieces to full crew runs, Thornburg gets printed in full color gear with honest pricing and a 5 to 7 day door-to-door timeline.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Thornburg, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Thornburg at a community of 452 on 0.4 square miles of Pennsylvania, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Crafton, PA (1 mi), Rosslyn Farms, PA (1 mi), Pennsbury Village, PA (1 mi) sharing the identical pack rates and timelines. For the military community, Camp Dawson sits about 70 miles away, well inside our normal unit-order routes.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Thornburg counted against your roster.
Because Crafton sits only 1 miles from Thornburg, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Gift and ceremony runs on compressed timelines, quoted honestly. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Photographs print exactly as shot, handled with the care these orders deserve. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Gradients, photos, and complex art with no per-color charges. A real designer, not an upload widget, checks every file before it goes near production.
Small batches derisk merch: print ten, sell ten, then commit big. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
One order, many designs: DTG does not care that each shirt is unique. Deadlines get treated like formation times, not suggestions.
Serving the military community is not a marketing line here, it is the operating system. Thornburg customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Thornburg customers pick most, all designable online on real product photos.
Garment dyed 6.1oz cotton with a washed, premium feel. Full color DTG on this blank looks like retail product, not a print job. If a design will not print well at the size you want, you hear that before money changes hands.
Photo and memorial prints land on this blank most often, matched from its 80-color range. Reorders match the first run exactly because we keep your art and specs on file.
The boxy 7.5oz cut made for oversized color, front and back. Deadlines get treated like formation times, not suggestions.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Here is what Thornburg customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Every order ships tracked to Thornburg addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Thornburg crew, bigger packs simply pull the per-piece price down.
More answers on the full FAQ page.
Zoom out to dtg and dtf printing across Pennsylvania, back to the Thornburg hub, or into the dtg and dtf printing deep dive. Other services in Thornburg: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.