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From single pieces to full crew runs, Varnell gets printed in full color gear with honest pricing and a 5 to 7 day door-to-door timeline.
Varnell crews order printed in full color gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Varnell address in 5 to 7 business days.
With about 2,200 people spread over 3.9 square miles, Varnell gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Cohutta, GA (4 mi), Tunnel Hill, GA (5 mi), Apison, TN (8 mi) sit close enough that one order can outfit all of them. The closest major installation is Arnold Air Force Base, roughly 78 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Varnell counted against your roster.
DTG and DTF Printing demand around Varnell does not stop at the town line. Crews from Cohutta (4 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Different art per shirt in the same order, priced per piece. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Gift and ceremony runs on compressed timelines, quoted honestly. Ask for the honest option and you get it, even when it is the cheaper one.
A 10 piece run prints at published pack pricing, in full color, with zero setup. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Memorial pieces print photo-true and move to the front of the schedule. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Gradients, photos, and complex art with no per-color charges. One point of contact owns your order from first proof to delivery confirmation.
Prove the design at 10 pieces, then scale the winner into a screen-printed hundred. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Varnell customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Varnell customers pick most, all designable online on real product photos.
Photo and memorial prints land on this blank most often, matched from its 80-color range. If a design will not print well at the size you want, you hear that before money changes hands.
A 7.5oz boxy streetwear blank built for oversized full color hits front and back. Deadlines get treated like formation times, not suggestions.
Full-color DTG on this garment-dyed 6.1oz blank passes for retail merchandise. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Here is what Varnell customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Varnell addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Our minimum is 10 pieces. Packs for your Varnell crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
More answers on the full FAQ page.
Zoom out to dtg and dtf printing across Georgia, back to the Varnell hub, or into the dtg and dtf printing deep dive. Other services in Varnell: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
Free art proof in 24 hours. Nothing prints until you approve it. Pack pricing published, no surprises.