Custom printed in full color gear for Virgil businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Virgil, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 283 spread over 2.2 square miles, Virgil gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Lily Lake, IL (3 mi), Maple Park, IL (5 mi), Campton Hills, IL (6 mi) sharing the identical pack rates and timelines. The closest major installation is Naval Station Great Lakes, roughly 42 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Virgil counted against your roster.
Because Lily Lake sits only 3 miles from Virgil, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Memorial pieces print photo-true and move to the front of the schedule. Deadlines get treated like formation times, not suggestions.
Complex art prints as designed: no color counting, no separations, no upcharge. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Small batches derisk merch: print ten, sell ten, then commit big. Reorders match the first run exactly because we keep your art and specs on file.
Different art per shirt in the same order, priced per piece. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
When the retirement is Friday, rush printing exists for exactly this. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Ten shirts print at a fair small-run price: full color, no screens, no setup fee. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Serving the military community is not a marketing line here, it is the operating system. Virgil customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Virgil customers pick most, all designable online on real product photos.
Photo and memorial prints land on this blank most often, matched from its 80-color range. Deadlines get treated like formation times, not suggestions.
A 7.5oz boxy streetwear blank built for oversized full color hits front and back. Deadlines get treated like formation times, not suggestions.
Garment dyed 6.1oz cotton with a washed, premium feel. Full color DTG on this blank looks like retail product, not a print job. What you approve in writing is what ships. That rule has no exceptions.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Virgil customers watch the per piece cost fall as quantity climbs.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Virgil addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
More answers on the full FAQ page.
The Virgil coverage page shows the full picture, dtg and dtf printing statewide zooms out, and the service page covers the method itself. Other services in Virgil: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.