From single pieces to full crew runs, Zephyr gets printed in full color gear with honest pricing and a 5 to 7 day door-to-door timeline.
Full color starting at just 10 pieces. Photographs, gradients, and detailed art on ten shirts or one hundred, on cotton, blends, and polyester. For Zephyr, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 1.5 square miles of Zephyr sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Early, TX (10 mi), Blanket, TX (10 mi), Brownwood, TX (11 mi) sit close enough that one order can outfit all of them. Fort Cavazos, around 75 miles from Zephyr, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Zephyr counted against your roster.
A typical week of dtg and dtf printing orders from this corner of Texas mixes Zephyr crews with neighbors like Early, 10 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
One order, many designs: DTG does not care that each shirt is unique. Deadlines get treated like formation times, not suggestions.
Gift and ceremony runs on compressed timelines, quoted honestly. Reorders match the first run exactly because we keep your art and specs on file.
The small batch is a first-class order here: 10 piece minimum, no screen fees, full color. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Photographs print exactly as shot, handled with the care these orders deserve. Reorders match the first run exactly because we keep your art and specs on file.
Gradients, photos, and complex art with no per-color charges. Reorders match the first run exactly because we keep your art and specs on file.
Small batches derisk merch: print ten, sell ten, then commit big. Reorders match the first run exactly because we keep your art and specs on file.
Serving the military community is not a marketing line here, it is the operating system. Zephyr customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
The right blank depends on budget, season, and how hard the gear will be worn. For Zephyr customers, these three earn their keep.
The premium pairing: washed heavyweight cotton plus full-color DTG equals shelf-ready product. Youth and adult cuts run side by side in the same pack at the same price structure.
Eighty colors deep, this is the dependable canvas for photographic and memorial work. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
A 7.5oz boxy streetwear blank built for oversized full color hits front and back. The second order takes two minutes because the first one is archived down to the thread color.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Zephyr customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Production plus shipping to Zephyr addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Zephyr crew, bigger packs simply pull the per-piece price down.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
More answers on the full FAQ page.
Zoom out to dtg and dtf printing across Texas, back to the Zephyr hub, or into the dtg and dtf printing deep dive. Other services in Zephyr: Screen Printing, Embroidery, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.