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Custom shirts for Fort McCoy

Unit gear, PT shirts, and morale apparel for Army personnel at Fort McCoy, printed by veterans and delivered to base or door in Sparta, Wisconsin.

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Unit orders for Fort McCoy

Fort McCoy sits beside Sparta, a community of about 9,800 people that our delivery routes already cover daily. Orders regularly split between the installation and nearby Rockland, WI (6 mi), Bangor, WI (10 mi), Melvina, WI (10 mi), at no difference in price or timeline.

We print for units stationed at Fort McCoy and across the Army: company PT shirts, deployment and homecoming tees, ball and ceremony apparel, and morale gear your formation will actually wear. Every price includes the front print, proofs arrive within 24 hours, and nothing prints until your point of contact approves it in writing.

We know how Army orders actually move: a volunteer POC, a first sergeant or chief who wants it right, a date that cannot slip, and a size roster that changes twice. The process below is built around exactly that.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Army units get straight answers on dates, a named person on their order, and work we would put our own name on.

It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.

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Every service, delivered to Fort McCoy

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

13oz vinyl banners and signs sized to be read at distance.

Custom Design

Logo cleanups, redraws, and full concepts from the in-house team.

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What Fort McCoy orders most

Company and platoon PT shirt runs

At pack quantities this runs through the press at the best per piece price we offer, with ink laid thick enough to survive hundreds of wash cycles. What you approve in writing is what ships. That rule has no exceptions.

Homecoming shirts and banners

Family shirt runs from 10 pieces and 4x8 photo banners for the Sparta pier, hangar, or parade field. Return dates slip, so we print these fast and quote rush honestly.

Ball, ceremony, and gift pieces

Stitched, not printed, so it reads professional up close and survives years of wear without cracking or fading. Mixed sizes and colors in one run are standard here, not a special request.

Memorial shirts

Single pieces and family runs handled with the care they deserve, moved to the front of the schedule when a service date demands it.

Build it on the real garment and watch the price calculate live.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Army units pick most, all designable online on real product photos.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. One point of contact owns your order from first proof to delivery confirmation.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Every price is published before you talk to a person, so the budget math happens on your terms.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. A real designer, not an upload widget, checks every file before it goes near production.

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Design help that costs nothing

Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.

Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.

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What it costs

The table below is the actual price list Fort McCoy units order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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What the giants cannot do

They cannot put a designer between your file and the press, so mistakes print. They cannot give your order a person, so problems ticket-queue. And they rarely show the full price until the end. All three are standard practice here, with the written proof as your guarantee instead of a returns page.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Fort McCoy, on base delivery points, and Sparta addresses. APO and FPO addresses ship at the same pace, so deployed elements are covered. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.

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Common questions

Can you handle a large order for your unit at Fort McCoy?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.

Is there a minimum order?

Our minimum is 10 pieces. Packs for your unit at Fort McCoy begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

More answers on the full FAQ page.

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Keep exploring

See everything we ship across Wisconsin, browse gear for military units, or start your design in the Design Lab right now.

One business day to a real quote

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.