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Custom shirts for Fort Sam Houston

Unit gear, PT shirts, and morale apparel for Army personnel at Fort Sam Houston, printed by veterans and delivered to base or door in San Antonio, Texas.

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Unit orders for Fort Sam Houston

Fort Sam Houston sits beside San Antonio, a community of about 1.5 million people that our delivery routes already cover daily. The wider footprint matters for family days and homecomings, and Balcones Heights, TX (2 mi), Olmos Park, TX (2 mi), Alamo Heights, TX (4 mi) are all close enough to share one order.

We print for units stationed at Fort Sam Houston and across the Army: company PT shirts, deployment and homecoming tees, ball and ceremony apparel, and morale gear your formation will actually wear. Every price includes the front print, proofs arrive within 24 hours, and nothing prints until your point of contact approves it in writing.

We know how Army orders actually move: a volunteer POC, a first sergeant or chief who wants it right, a date that cannot slip, and a size roster that changes twice. The process below is built around exactly that.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Army units call, a person who owns the order answers.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

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Every service, delivered to Fort Sam Houston

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

13oz vinyl banners and signs sized to be read at distance.

Custom Design

A real designer builds your art before anything prints.

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What Fort Sam Houston orders most

Company and platoon PT shirt runs

At pack quantities this runs through the press at the best per piece price we offer, with ink laid thick enough to survive hundreds of wash cycles. Mixed sizes and colors in one run are standard here, not a special request.

Homecoming shirts and banners

Family shirt runs from 10 pieces and 4x8 photo banners for the San Antonio pier, hangar, or parade field. Return dates slip, so we print these fast and quote rush honestly.

Ball, ceremony, and gift pieces

Stitched, not printed, so it reads professional up close and survives years of wear without cracking or fading. Deadlines get treated like formation times, not suggestions.

Memorial shirts

Single pieces and family runs handled with the care they deserve, moved to the front of the schedule when a service date demands it.

Build it on the real garment and watch the price calculate live.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Army units pick most, all designable online on real product photos.

Essential Light Tee

Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Ask for the honest option and you get it, even when it is the cheaper one.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Fort Sam Houston units see.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

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Reorder

The specs live in our archive permanently: same art, same colors, same result, on demand.

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Built to survive the wash cycle

A cheap print on a cheap blank costs more than it saves, because it gets worn twice and then becomes a rag. We print with inks cured to spec, on blanks stocked in weight classes from a 4.5oz summer tee to a 7.5oz max heavyweight, and we stand behind the work: if a print fails from a production defect, we make it right. Screen prints are cured at temperature so they flex instead of cracking, and embroidery is digitized in-house so small text stays legible.

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Shipping and turnaround

Every order ships tracked to Fort Sam Houston, on base delivery points, and San Antonio addresses with standard production plus shipping at 5 to 7 business days. APO and FPO addresses ship at the same pace, so deployed elements are covered. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your unit at Fort Sam Houston?

Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

More answers on the full FAQ page.

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Keep exploring

See everything we ship across Texas, browse gear for military units, or start your design in the Design Lab right now.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.