Custom shirts, hats, and gear for Hurley crews, printed by a shop that lives for this work and delivered anywhere in Wisconsin in 5 to 7 business days.
Crews in Hurley order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
Census numbers put Hurley at about 1,600 people on 3.1 square miles of Wisconsin, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Montreal, WI (2 mi), Ironwood, MI (3 mi), Pence, WI (4 mi) all order from the same shop at the same published pricing. For the military community, Fort McCoy sits about 176 miles away, well inside our normal unit-order routes.
The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Hurley.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Stitched logos for hats, polos, and jackets that read professional up close.
Full color small runs from just 10 pieces.
All-over color dyed into the fabric, impossible to crack or peel.
Weatherproof vinyl, hemmed and grommeted, readable across a lot.
A real designer builds your art before anything prints.
Volunteer shirts and festival gear for the days the whole community shows up. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Group apparel for congregations, mission trips, and food drives at honest pack pricing. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. What you approve in writing is what ships. That rule has no exceptions.
Spirit gear for schools where the PTA sees the proof and the price before any form goes home. Mixed sizes and colors in one run are standard here, not a special request.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Mixed sizes and colors in one run are standard here, not a special request.
Serving the military community is not a marketing line here, it is the operating system. Hurley customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Hurley customers pick most, all designable online on real product photos.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Youth and adult cuts run side by side in the same pack at the same price structure.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. What you approve in writing is what ships. That rule has no exceptions.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Hurley customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Every order ships tracked to Hurley addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
The minimum order is 10 pieces. Your hurley group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
The next towns over, Montreal (2 mi), Ironwood (3 mi), Pence (4 mi), order here too. Browse the rest of Wisconsin, jump to the complete town list, or take your design straight into the Design Lab.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.