Custom shirts, hats, and gear for Ironville crews, printed by a shop that lives for this work and delivered anywhere in Kentucky in 5 to 7 business days.
Ironville does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Ironville address in 5 to 7 business days.
From one end of Ironville to the other, 0.8 square miles, the shipping promise does not change: 5 to 7 business days, tracked. Nearby crews are already in the coverage circle, with Westwood, KY (2 mi), Bellefonte, KY (3 mi), Ashland, KY (3 mi) sharing the identical pack rates and timelines. The closest major installation is Wright-Patterson AFB, roughly 122 miles out, and unit orders from there run through this same process daily.
The Kentucky military community orders here too: unit and family gear for Fort Campbell and Fort Knox, plus every recruiter, Guard unit, and veteran org chapter around Ironville.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Stitched logos for hats, polos, and jackets that read professional up close.
Photograph-grade prints from a 10 piece run up.
The all-over method: dye becomes part of the polyester itself.
13oz vinyl banners and signs sized to be read at distance.
From napkin sketch to print-ready vectors, free with any order.
From the dugout to the bleachers: team and booster runs with all sizes priced together. What you approve in writing is what ships. That rule has no exceptions.
Spirit gear for schools where the PTA sees the proof and the price before any form goes home. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Deadlines get treated like formation times, not suggestions.
Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Service group shirts, from food drives to youth retreats, priced openly by the pack. Reorders match the first run exactly because we keep your art and specs on file.
5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Serving the military community is not a marketing line here, it is the operating system. Ironville customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Ironville customers pick most, all designable online on real product photos.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Deadlines get treated like formation times, not suggestions.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Mixed sizes and colors in one run are standard here, not a special request.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Ask for the honest option and you get it, even when it is the cheaper one.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
The table below is the actual price list Ironville customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to Ironville addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
The minimum order is 10 pieces. Your ironville group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
More answers on the full FAQ page.
The next towns over, Westwood (2 mi), Bellefonte (3 mi), Ashland (3 mi), order here too. The full Kentucky coverage page and the directory of every Kentucky town go deeper, and the Design Lab prices any idea on the spot.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.