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Custom shirt printing in McHenry, IL.

Custom shirts, hats, and gear for McHenry crews, printed by a shop that lives for this work and delivered anywhere in Illinois in 5 to 7 business days.

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Custom shirts delivered to McHenry

McHenry does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any McHenry address in 5 to 7 business days.

With about 28,000 people spread over 14.8 square miles, McHenry gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: McCullom Lake, IL (2 mi), Bull Valley, IL (4 mi), Johnsburg, IL (4 mi) all order from the same shop at the same published pricing. The closest major installation is Naval Station Great Lakes, roughly 22 miles out, and unit orders from there run through this same process daily.

The Illinois military community orders here too: unit and family gear for Naval Station Great Lakes and Rock Island Arsenal, plus every recruiter, Guard unit, and veteran org chapter around McHenry.

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Pick your service in McHenry

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

Photograph-grade prints from a 10 piece run up.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

Weatherproof vinyl, hemmed and grommeted, readable across a lot.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What McHenry orders most

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. What you approve in writing is what ships. That rule has no exceptions.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Deadlines get treated like formation times, not suggestions.

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

School spirit wear

Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. One point of contact owns your order from first proof to delivery confirmation.

Small business and crew apparel

Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. Reorders match the first run exactly because we keep your art and specs on file.

HOA, civic, and community events

Volunteer shirts and festival gear for the days the whole community shows up. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. Mchenry customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.

See your exact price in about ninety seconds.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Start from the garment and the rest follows. Among McHenry customers, these three blanks carry most of the orders, each designable online on its real photos.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Ask for the honest option and you get it, even when it is the cheaper one.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Every price is published before you talk to a person, so the budget math happens on your terms.

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The art department is included

Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.

The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.

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What it costs

No mystery pricing. These are the published packs on our light cotton tee, front print included, and McHenry customers watch the per piece cost fall as quantity climbs.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.

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Proof

A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.

03

Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

04

Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

05

Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Delivery to McHenry addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.

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Common questions

What file types work best?

File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.

How long does shipping take?

Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your McHenry group?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

How do 2XL and larger sizes work?

The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.

More answers on the full FAQ page.

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Keep exploring

The next towns over, McCullom Lake (2 mi), Bull Valley (4 mi), Johnsburg (4 mi), order here too. The full Illinois coverage page and the directory of every Illinois town go deeper, and the Design Lab prices any idea on the spot.

Get your quote in one business day

Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.