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Custom shirt printing in McHenry, KY.

Custom shirts, hats, and gear for McHenry crews, printed by a shop that lives for this work and delivered anywhere in Kentucky in 5 to 7 business days.

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Custom shirts delivered to McHenry

McHenry does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any McHenry address in 5 to 7 business days.

McHenry is home to a community of 375 across 0.6 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: Beaver Dam, KY (3 mi), Rockport, KY (5 mi), Centertown, KY (5 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Knox, roughly 62 miles out, and unit orders from there run through this same process daily.

The Kentucky military community orders here too: unit and family gear for Fort Campbell and Fort Knox, plus every recruiter, Guard unit, and veteran org chapter around McHenry.

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Pick your service in McHenry

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Digitized in-house so small text stays sharp on caps and chest logos.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

13oz vinyl banners and signs sized to be read at distance.

Custom Design

A real designer builds your art before anything prints.

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What McHenry orders most

HOA, civic, and community events

The civic calendar runs on volunteers, and volunteers run better in matching shirts. We handle the art, the sizing spread, and the deadline. You handle handing them out.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. What you approve in writing is what ships. That rule has no exceptions.

Runs, tournaments, and fundraisers

5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. A real designer, not an upload widget, checks every file before it goes near production.

Youth sports and booster gear

Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

School spirit wear

Spirit gear for schools where the PTA sees the proof and the price before any form goes home. A real designer, not an upload widget, checks every file before it goes near production.

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

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Why order from a shop built for the military community

We print for units, veterans, and military families every day, and the discipline transfers. Mchenry customers get straight answers on dates, a named person on their order, and work we would put our own name on.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

Start from the garment and the rest follows. Among McHenry customers, these three blanks carry most of the orders, each designable online on its real photos.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. If a design will not print well at the size you want, you hear that before money changes hands.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

The table below is the actual price list McHenry customers order from, light cotton tee, front print included, no asterisks.

Order sizePack totalCost per pieceFreightBack side
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

03

Approve

The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.

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Print and ship

Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.

05

Reorder

Your art and specs stay on file, so reorders match the first run exactly, down to the ink.

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Shipping and turnaround

Delivery to McHenry addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.

Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.

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Common questions

Can you handle a large order for your McHenry group?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.

What is your return policy?

Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your McHenry group keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

More answers on the full FAQ page.

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Keep exploring

The next towns over, Beaver Dam (3 mi), Rockport (5 mi), Centertown (5 mi), order here too. See everything we ship across Kentucky, find every Kentucky town we serve, or price your idea live in the Design Lab.

Send it today, priced by tomorrow

A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.