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Custom shirt printing in Merrill, IA.

Merrill orders custom gear here because the pricing is published, the proof is free, and delivery to Iowa runs 5 to 7 business days flat.

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Custom shirts delivered to Merrill

Crews in Merrill order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Census numbers put Merrill at a community of 710 on 0.5 square miles of Iowa, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Le Mars, IA (6 mi), Brunsville, IA (6 mi), Hinton, IA (7 mi) all order from the same shop at the same published pricing. Offutt Air Force Base, around 109 miles from Merrill, anchors the local military community we print for every week.

The Iowa military community orders here too: unit and family gear for Camp Dodge, plus every recruiter, Guard unit, and veteran org chapter around Merrill.

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Pick your service in Merrill

Screen Printing

Best per-piece price at volume, with ink that outlives the garment.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

The all-over method: dye becomes part of the polyester itself.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Merrill orders most

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. Every price is published before you talk to a person, so the budget math happens on your terms.

Small business and crew apparel

Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. We handle the art, the sizing spread, and the deadline. You handle handing them out.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. A real designer, not an upload widget, checks every file before it goes near production.

Church and service group shirts

Group apparel for congregations, mission trips, and food drives at honest pack pricing. Reorders match the first run exactly because we keep your art and specs on file.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Merrill customers, that means honest timelines, real proofs, and no excuses on delivery day.

Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.

See your exact price in about ninety seconds.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Merrill customers, these three earn their keep.

Essential Light Tee

The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. One point of contact owns your order from first proof to delivery confirmation.

Classic Cotton Tee

The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Every price is published before you talk to a person, so the budget math happens on your terms.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. The second order takes two minutes because the first one is archived down to the thread color.

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From rough idea to press-ready

The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.

The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.

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What it costs

The table below is the actual price list Merrill customers order from, light cotton tee, front print included, no asterisks.

PiecesTotalEachShipBack print add
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.

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How it works, start to finish

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Brief

Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.

02

Proof

The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

05

Reorder

Everything about the run gets archived, which turns every future reorder into a one-line email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Merrill addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Merrill group, bigger packs simply pull the per-piece price down.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.

Can I see the price before I talk to anyone?

Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.

How long does shipping take?

Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.

Do you help with the design?

Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.

Can you handle a large order for your Merrill group?

Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through Le Mars (6 mi), Brunsville (6 mi), Hinton (7 mi). The full Iowa coverage page and the directory of every Iowa town go deeper, and the Design Lab prices any idea on the spot.

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.