Merrill orders custom gear here because the pricing is published, the proof is free, and delivery to Oregon runs 5 to 7 business days flat.
Crews in Merrill order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.
With a community of 834 spread over 0.5 square miles, Merrill gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. The same run covers the neighboring communities too: Tulelake, CA (8 mi), Malin, OR (10 mi), Falcon Heights, OR (11 mi) all order from the same shop at the same published pricing. The closest major installation is Kingsley Field, roughly 16 miles out, and unit orders from there run through this same process daily.
The Oregon military community orders here too: unit and family gear for Kingsley Field and Coast Guard Air Station Astoria, plus every recruiter, Guard unit, and veteran org chapter around Merrill.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Digitized in-house so small text stays sharp on caps and chest logos.
Full color small runs from just 10 pieces.
The all-over method: dye becomes part of the polyester itself.
Homecoming banners and event signage built for outdoors.
Logo cleanups, redraws, and full concepts from the in-house team.
5K tees, tournament shirts, and memorial fundraiser runs delivered before event day. One point of contact owns your order from first proof to delivery confirmation.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Uniform tees, embroidered caps and polos, and workwear that survives the job. Youth and adult cuts run side by side in the same pack at the same price structure.
Volunteer shirts and festival gear for the days the whole community shows up. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Group apparel for congregations, mission trips, and food drives at honest pack pricing. What you approve in writing is what ships. That rule has no exceptions.
We print for units, veterans, and military families every day, and the discipline transfers. Merrill customers get straight answers on dates, a named person on their order, and work we would put our own name on.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Merrill customers, these three blanks carry most of the orders, each designable online on its real photos.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Reorders match the first run exactly because we keep your art and specs on file.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Merrill customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Merrill addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Merrill group, bigger packs simply pull the per-piece price down.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
More answers on the full FAQ page.
Coverage continues through Tulelake (8 mi), Malin (10 mi), Falcon Heights (11 mi). See everything we ship across Oregon, find every Oregon town we serve, or price your idea live in the Design Lab.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.