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Custom shirt printing in O'Fallon, IL.

Custom shirts, hats, and gear for O'Fallon crews, printed by a shop that lives for this work and delivered anywhere in Illinois in 5 to 7 business days.

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Custom shirts delivered to O'Fallon

O'Fallon does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any O'Fallon address in 5 to 7 business days.

Census numbers put O'Fallon at about 32,000 people on 15.8 square miles of Illinois, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Shiloh, IL (3 mi), Fairview Heights, IL (5 mi), Swansea, IL (5 mi) sit close enough that one order can outfit all of them. Scott Air Force Base, around 7 miles from O'Fallon, anchors the local military community we print for every week.

The Illinois military community orders here too: unit and family gear for Naval Station Great Lakes and Rock Island Arsenal, plus every recruiter, Guard unit, and veteran org chapter around O'Fallon.

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Pick your service in O'Fallon

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

A real designer builds your art before anything prints.

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What O'Fallon orders most

Small business and crew apparel

Uniform tees, embroidered caps and polos, and workwear that survives the job. Mixed sizes and colors in one run are standard here, not a special request.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. If a design will not print well at the size you want, you hear that before money changes hands.

Runs, tournaments, and fundraisers

Fundraiser and event tees on deadlines we commit to in writing. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. A real designer, not an upload widget, checks every file before it goes near production.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

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Why order from a shop built for the military community

Serving the military community is not a marketing line here, it is the operating system. O'fallon customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.

The same discipline applies inward: an unrealistic date or a design that will not print well gets flagged before you commit, not explained after.

Build it on the real garment and watch the price calculate live.

The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For O'Fallon customers, these three earn their keep.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.

Crewneck Sweatshirt

For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. One point of contact owns your order from first proof to delivery confirmation.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure O'Fallon customers see.

PiecesTotalEachShipBack print add
10 pack$180$18 ea$18$4 ea
15 pack$250$16.67 ea$18$4 ea
20 pack$320$16 ea$20.99$4 ea
25 pack$375$15 ea$20.99$3 ea
50 pack$700$14 ea$22.99$2 ea
100 pack$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.

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Print and ship

From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.

05

Reorder

We archive your art and garment specs, which makes the second order a two minute conversation.

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Shipping and turnaround

Every order ships tracked to O'Fallon addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

Do you help with the design?

Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.

Can you handle a large order for your O'Fallon group?

Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Yes, 10 pieces. That is the smallest run we print, packs for your O'Fallon group keep dropping the per piece price from there, and free shipping starts at 100.

What file types work best?

Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.

Do you ship to APO and FPO addresses?

We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Shiloh (3 mi), Fairview Heights (5 mi), Swansea (5 mi). The full Illinois coverage page and the directory of every Illinois town go deeper, and the Design Lab prices any idea on the spot.

Send it today, priced by tomorrow

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.