Custom shirts, hats, and gear for Pewaukee crews, printed by a shop that lives for this work and delivered anywhere in Wisconsin in 5 to 7 business days.
Pewaukee does not need a local print shop to get local-quality gear. Design online, approve a free proof from a real designer within 24 hours, and delivery lands at any Pewaukee address in 5 to 7 business days.
Census numbers put Pewaukee at about 16,000 people on 19.5 square miles of Wisconsin, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Waukesha, WI (4 mi), Sussex, WI (5 mi), Hartland, WI (5 mi) all order from the same shop at the same published pricing. The closest major installation is Naval Station Great Lakes, roughly 55 miles out, and unit orders from there run through this same process daily.
The Wisconsin military community orders here too: unit and family gear for Fort McCoy, plus every recruiter, Guard unit, and veteran org chapter around Pewaukee.
The workhorse method: thick ink, bulk pricing, hundreds of washes.
Thread instead of ink: caps, polos, and outerwear with permanent texture.
Full color small runs from just 10 pieces.
The all-over method: dye becomes part of the polyester itself.
Homecoming banners and event signage built for outdoors.
From napkin sketch to print-ready vectors, free with any order.
Field day, clubs, and spirit weeks, all proofed free with pack pricing the treasurer can verify. A real designer, not an upload widget, checks every file before it goes near production.
Workwear for local crews: printed tees, embroidered polos, gear that outlasts the season. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. Reorders match the first run exactly because we keep your art and specs on file.
Group apparel for congregations, mission trips, and food drives at honest pack pricing. Youth and adult cuts run side by side in the same pack at the same price structure.
Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Team shirts, fan tees, and booster fundraisers with youth and adult sizes mixed in one pack. If a design will not print well at the size you want, you hear that before money changes hands.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Pewaukee customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Pewaukee customers, these three earn their keep.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Deadlines get treated like formation times, not suggestions.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Ask for the honest option and you get it, even when it is the cheaper one.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Pewaukee customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
The timeline to Pewaukee addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Our minimum is 10 pieces. Packs for your Pewaukee group begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
Coverage continues through Waukesha (4 mi), Sussex (5 mi), Hartland (5 mi). The full Wisconsin coverage page and the directory of every Wisconsin town go deeper, and the Design Lab prices any idea on the spot.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.