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Custom shirt printing in Rio, IL.

Rio orders custom gear here because the pricing is published, the proof is free, and delivery to Illinois runs 5 to 7 business days flat.

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Custom shirts delivered to Rio

Crews in Rio order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Rio is home to a community of 204 across 0.3 square miles, and every one of those addresses is inside our standard 5 to 7 day delivery window. If your people are spread out, that is fine: North Henderson, IL (4 mi), Alpha, IL (6 mi), Woodhull, IL (6 mi) sit close enough that one order can outfit all of them. The closest major installation is Rock Island Arsenal, roughly 27 miles out, and unit orders from there run through this same process daily.

The Illinois military community orders here too: unit and family gear for Naval Station Great Lakes and Rock Island Arsenal, plus every recruiter, Guard unit, and veteran org chapter around Rio.

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Pick your service in Rio

Screen Printing

The bulk-run classic: pressed ink, published packs, proven durability.

Embroidery

Thread instead of ink: caps, polos, and outerwear with permanent texture.

DTG and DTF Printing

No screens, no setup fee: full-color small runs from 10 pieces.

Sublimation

Edge-to-edge jerseys and performance gear with print in the fibers.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

Logo cleanups, redraws, and full concepts from the in-house team.

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What Rio orders most

HOA, civic, and community events

The civic calendar runs on volunteers, and volunteers run better in matching shirts. Mixed sizes and colors in one run are standard here, not a special request.

Church and service group shirts

Service group shirts, from food drives to youth retreats, priced openly by the pack. One point of contact owns your order from first proof to delivery confirmation.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. If a design will not print well at the size you want, you hear that before money changes hands.

Youth sports and booster gear

League jerseys and fan gear where kid and parent sizes share one pack price. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

School spirit wear

Spirit gear for schools where the PTA sees the proof and the price before any form goes home. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. Nobody chases an order here. Your contact tells you where it stands before you have to ask.

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Why order from a shop built for the military community

This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Rio customers call, a person who owns the order answers.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.

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What to print it on

The right blank depends on budget, season, and how hard the gear will be worn. For Rio customers, these three earn their keep.

Crewneck Sweatshirt

An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Deadlines get treated like formation times, not suggestions.

Essential Light Tee

When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. One point of contact owns your order from first proof to delivery confirmation.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The proof comes first and it is free, so what arrives is exactly what you signed off on.

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No artwork? That is the normal case

Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.

Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Rio customers see.

QuantityPack pricePer shirtShippingAdd back print
Pack of 10$180$18 ea$18$4 ea
Pack of 15$250$16.67 ea$18$4 ea
Pack of 20$320$16 ea$20.99$4 ea
Pack of 25$375$15 ea$20.99$3 ea
Pack of 50$700$14 ea$22.99$2 ea
Pack of 100$1200$12 eaFREE$2 ea

Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.

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How it works, start to finish

01

Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.

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Approve

Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.

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Print and ship

Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.

05

Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Every order ships tracked to Rio addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.

Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.

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Common questions

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

The minimum order is 10 pieces. Your rio group can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

More answers on the full FAQ page.

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Keep exploring

Coverage continues through North Henderson (4 mi), Alpha (6 mi), Woodhull (6 mi). See everything we ship across Illinois, find every Illinois town we serve, or price your idea live in the Design Lab.

A real person prices this within one business day

You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.