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Custom shirt printing in Saugus, MA.

Custom shirts, hats, and gear for Saugus crews, printed by a shop that lives for this work and delivered anywhere in Massachusetts in 5 to 7 business days.

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Custom shirts delivered to Saugus

Crews in Saugus order from us the same way the big-city ones do: published pack pricing, free design help, and a written proof before a single shirt prints.

Saugus covers 10.8 square miles of Massachusetts, and delivery reaches every address in it on the standard 5 to 7 day window. The same run covers the neighboring communities too: Melrose, MA (2 mi), Lynn, MA (3 mi), Revere, MA (3 mi) all order from the same shop at the same published pricing. The closest major installation is Coast Guard Base Boston, roughly 9 miles out, and unit orders from there run through this same process daily.

The Massachusetts military community orders here too: unit and family gear for Hanscom Air Force Base and Westover Air Reserve Base, plus every recruiter, Guard unit, and veteran org chapter around Saugus.

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Pick your service in Saugus

Screen Printing

The workhorse method: thick ink, bulk pricing, hundreds of washes.

Embroidery

Stitched logos for hats, polos, and jackets that read professional up close.

DTG and DTF Printing

Full color small runs from just 10 pieces.

Sublimation

All-over color dyed into the fabric, impossible to crack or peel.

Banners and Signs

Homecoming banners and event signage built for outdoors.

Custom Design

From napkin sketch to print-ready vectors, free with any order.

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What Saugus orders most

Youth sports and booster gear

From the dugout to the bleachers: team and booster runs with all sizes priced together. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.

School spirit wear

PTA runs, field day tees, and club shirts proofed free and priced by the pack before the order form goes home. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Small business and crew apparel

Shop shirts and stitched caps that make a small crew read like an established company. A real designer, not an upload widget, checks every file before it goes near production.

HOA, civic, and community events

Festival tees, cleanup-day shirts, and volunteer gear for the events that hold a town together. One point of contact owns your order from first proof to delivery confirmation.

Church and service group shirts

Mission trip tees and congregation gear at pack rates a committee can approve. The proof comes first and it is free, so what arrives is exactly what you signed off on.

Runs, tournaments, and fundraisers

Race shirts and tournament gear that arrive before the starting gun, guaranteed honestly. We handle the art, the sizing spread, and the deadline. You handle handing them out.

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Why order from a shop built for the military community

We built this company on a simple standard: print it like the name on it matters. For Saugus customers, that means honest timelines, real proofs, and no excuses on delivery day.

Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.

No sales call needed to get a number.

Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.

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What to print it on

Garment choice makes or breaks the order. These are the blanks Saugus customers pick most, all designable online on real product photos.

Crewneck Sweatshirt

The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Deadlines get treated like formation times, not suggestions.

Essential Light Tee

Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.

Classic Cotton Tee

The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Mixed sizes and colors in one run are standard here, not a special request.

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Bring the idea, we draw the rest

Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.

Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.

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What it costs

Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Saugus customers see.

QuantityPack pricePer shirtShippingAdd back print
10 pieces$180$18 ea$18$4 ea
15 pieces$250$16.67 ea$18$4 ea
20 pieces$320$16 ea$20.99$4 ea
25 pieces$375$15 ea$20.99$3 ea
50 pieces$700$14 ea$22.99$2 ea
100 pieces$1200$12 eaFREE$2 ea

Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.

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How it works, start to finish

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Brief

Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.

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Proof

Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.

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Approve

Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.

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Print and ship

Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.

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Reorder

Art, thread colors, and size history stay archived, so the next season run starts with one email.

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Shipping and turnaround

Count 5 to 7 business days, production included, for tracked delivery to Saugus addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.

Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.

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Common questions

How do 2XL and larger sizes work?

Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.

What is your return policy?

There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.

Is there a minimum order?

Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Saugus group, bigger packs simply pull the per-piece price down.

What file types work best?

Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.

Do you ship to APO and FPO addresses?

Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.

Can I see the price before I talk to anyone?

Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.

How long does shipping take?

The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.

More answers on the full FAQ page.

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Keep exploring

Nearby: we also serve Melrose (2 mi), Lynn (3 mi), Revere (3 mi). The full Massachusetts coverage page and the directory of every Massachusetts town go deeper, and the Design Lab prices any idea on the spot.

Your quote, back within one business day

The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.