Custom screen printed gear for Badger businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Badger, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Badger at a community of 419 on 1.3 square miles of Minnesota, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Greenbush, MN (9 mi), Roseau, MN (13 mi), Strathcona, MN (17 mi) sit close enough that one order can outfit all of them. The closest major installation is Grand Forks Air Force Base, roughly 77 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Badger.
A typical week of screen printing orders from this corner of Minnesota mixes Badger crews with neighbors like Greenbush, 9 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. If a design will not print well at the size you want, you hear that before money changes hands.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. The second order takes two minutes because the first one is archived down to the thread color.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Deadlines get treated like formation times, not suggestions.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Every price is published before you talk to a person, so the budget math happens on your terms.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Reorders match the first run exactly because we keep your art and specs on file.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Badger customers call, a person who owns the order answers.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Badger customers pick most, all designable online on real product photos.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
The table below is the actual price list Badger customers order from, light cotton tee, front print included, no asterisks.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Every order ships tracked to Badger addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Badger crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
See everything we deliver to Badger, browse screen printing across Minnesota, or read the full screen printing service page. Other services in Badger: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.