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From single pieces to full crew runs, Barbourmeade gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Barbourmeade, that comes with published pack pricing and door delivery in 5 to 7 business days.
With about 1,200 people spread over 0.4 square miles, Barbourmeade gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Spring Valley, KY (1 mi), Brownsboro Farm, KY (1 mi), Manor Creek, KY (1 mi) sit close enough that one order can outfit all of them. Fort Knox, around 38 miles from Barbourmeade, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Barbourmeade.
A typical week of screen printing orders from this corner of Kentucky mixes Barbourmeade crews with neighbors like Spring Valley, 1 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Youth smalls through adult 5XL in a single pack at a single rate. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. The second order takes two minutes because the first one is archived down to the thread color.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. The second order takes two minutes because the first one is archived down to the thread color.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. A real designer, not an upload widget, checks every file before it goes near production.
We built this company on a simple standard: print it like the name on it matters. For Barbourmeade customers, that means honest timelines, real proofs, and no excuses on delivery day.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Barbourmeade customers pick most, all designable online on real product photos.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. The second order takes two minutes because the first one is archived down to the thread color.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Every price is published before you talk to a person, so the budget math happens on your terms.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Here is what Barbourmeade customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
Your art and specs stay on file, so reorders match the first run exactly, down to the ink.
Production plus shipping to Barbourmeade addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Barbourmeade crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
More answers on the full FAQ page.
The Barbourmeade coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Barbourmeade: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.