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Custom screen printed gear for Barbourville businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Barbourville, that comes with published pack pricing and door delivery in 5 to 7 business days.
With about 3,100 people spread over 2.7 square miles, Barbourville gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. If your people are spread out, that is fine: Artemus, KY (3 mi), Flat Lick, KY (7 mi), Rockholds, KY (13 mi) sit close enough that one order can outfit all of them. The closest major installation is Fort Knox, roughly 131 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Barbourville counted against your roster.
Screen Printing demand around Barbourville does not stop at the town line. Crews from Artemus (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Ask for the honest option and you get it, even when it is the cheaper one.
Youth smalls through adult 5XL in a single pack at a single rate. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. If a design will not print well at the size you want, you hear that before money changes hands.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. If a design will not print well at the size you want, you hear that before money changes hands.
One design across the whole formation, printed at pack pricing that drops as the count climbs. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. The second order takes two minutes because the first one is archived down to the thread color.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Barbourville customers feel the difference on the first order.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Barbourville customers, these three blanks carry most of the orders, each designable online on its real photos.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. If a design will not print well at the size you want, you hear that before money changes hands.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. A real designer, not an upload widget, checks every file before it goes near production.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Budget planning for Barbourville customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
We archive your art and garment specs, which makes the second order a two minute conversation.
Production plus shipping to Barbourville addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Every box leaves counted, tracked, and matched to your roster. Shortages and shipping damage are on us to fix, fast, because delivery day is the only day the customer remembers.
Yes, 10 pieces. That is the smallest run we print, packs for your Barbourville crew keep dropping the per piece price from there, and free shipping starts at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
More answers on the full FAQ page.
Zoom out to screen printing across Kentucky, back to the Barbourville hub, or into the screen printing deep dive. Other services in Barbourville: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.