Custom screen printed gear for Bealeton businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Bealeton, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 5.5 square miles of Bealeton sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Opal, VA (3 mi), Midland, VA (3 mi), Remington, VA (4 mi) sharing the identical pack rates and timelines. The closest major installation is MCB Quantico, roughly 27 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Bealeton.
Screen Printing demand around Bealeton does not stop at the town line. Crews from Opal (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Mixed youth and adult sizes in one run at one pack price. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. A real designer, not an upload widget, checks every file before it goes near production.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Deadlines get treated like formation times, not suggestions.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Uniform shirts that still look issued after a season of job-site laundry cycles. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Ask for the honest option and you get it, even when it is the cheaper one.
Serving the military community is not a marketing line here, it is the operating system. Bealeton customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Bealeton customers, these three blanks carry most of the orders, each designable online on its real photos.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Deadlines get treated like formation times, not suggestions.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Deadlines get treated like formation times, not suggestions.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Ask for the honest option and you get it, even when it is the cheaper one.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Bealeton customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Count 5 to 7 business days, production included, for tracked delivery to Bealeton addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
That is the point of the Design Lab: the complete number, packs, back prints, size upcharges, shipping, updates live while you design, before any contact form.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
The Bealeton coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Bealeton: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.