Custom screen printed gear for Buhler businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Buhler, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Buhler at about 1,300 people on 0.7 square miles of Kansas, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Inman, KS (6 mi), Hutchinson, KS (9 mi), Burrton, KS (10 mi) all order from the same shop at the same published pricing. McConnell Air Force Base, around 39 miles from Buhler, anchors the local military community we print for every week.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Buhler counted against your roster.
A typical week of screen printing orders from this corner of Kansas mixes Buhler crews with neighbors like Inman, 6 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Mixed youth and adult sizes in one run at one pack price. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Anniversary shirts with the type and insignia matched to the era they honor. Youth and adult cuts run side by side in the same pack at the same price structure.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Every price is published before you talk to a person, so the budget math happens on your terms.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. The second order takes two minutes because the first one is archived down to the thread color.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Reorders match the first run exactly because we keep your art and specs on file.
We built this company on a simple standard: print it like the name on it matters. For Buhler customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Buhler customers, these three earn their keep.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
Here is what Buhler customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Buhler addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Our minimum is 10 pieces. Packs for your Buhler crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
More answers on the full FAQ page.
See everything we deliver to Buhler, browse screen printing across Kansas, or read the full screen printing service page. Other services in Buhler: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.