From single pieces to full crew runs, Byrdstown gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Byrdstown, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Byrdstown at a community of 812 on 1.5 square miles of Tennessee, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Albany, KY (8 mi), Jamestown, TN (15 mi), Livingston, TN (17 mi) sit close enough that one order can outfit all of them. For the military community, Fort Knox sits about 97 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Byrdstown.
Screen Printing demand around Byrdstown does not stop at the town line. Crews from Albany (8 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Youth and adult cuts run side by side in the same pack at the same price structure.
Anniversary shirts with the type and insignia matched to the era they honor. Every price is published before you talk to a person, so the budget math happens on your terms.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Ask for the honest option and you get it, even when it is the cheaper one.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. One point of contact owns your order from first proof to delivery confirmation.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Deadlines get treated like formation times, not suggestions.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Byrdstown customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Byrdstown customers, these three blanks carry most of the orders, each designable online on its real photos.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Ask for the honest option and you get it, even when it is the cheaper one.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Youth and adult cuts run side by side in the same pack at the same price structure.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Byrdstown customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Count 5 to 7 business days, production included, for tracked delivery to Byrdstown addresses. At 100 pieces shipping costs nothing; under that, the flat rates in the table are the whole story.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Yes, 10 pieces. That is the smallest run we print, packs for your Byrdstown crew keep dropping the per piece price from there, and free shipping starts at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
More answers on the full FAQ page.
See everything we deliver to Byrdstown, browse screen printing across Tennessee, or read the full screen printing service page. Other services in Byrdstown: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.