From single pieces to full crew runs, Byrnes Mill gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Byrnes Mill, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Byrnes Mill at about 3,200 people on 5.1 square miles of Missouri, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Peaceful Village, MO (3 mi), High Ridge, MO (3 mi), Scotsdale, MO (3 mi) sit close enough that one order can outfit all of them. For the military community, Scott Air Force Base sits about 32 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Byrnes Mill.
A typical week of screen printing orders from this corner of Missouri mixes Byrnes Mill crews with neighbors like Peaceful Village, 3 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Uniform shirts that still look issued after a season of job-site laundry cycles. One point of contact owns your order from first proof to delivery confirmation.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Mixed youth and adult sizes in one run at one pack price. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Giveaway runs engineered to a number: budget blank, single color, maximum count. What you approve in writing is what ships. That rule has no exceptions.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Serving the military community is not a marketing line here, it is the operating system. Byrnes mill customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Garment choice makes or breaks the order. These are the blanks Byrnes Mill customers pick most, all designable online on real product photos.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Ask for the honest option and you get it, even when it is the cheaper one.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. What you approve in writing is what ships. That rule has no exceptions.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Budget planning for Byrnes Mill customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Production plus shipping to Byrnes Mill addresses runs 5 to 7 business days standard, tracked the whole way. Shipping is free at 100 pieces and flat rated below that, exactly as shown in the pricing table above.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Byrnes Mill crew keep dropping the per piece price from there, and free shipping starts at 100.
More answers on the full FAQ page.
Zoom out to screen printing across Missouri, back to the Byrnes Mill hub, or into the screen printing deep dive. Other services in Byrnes Mill: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.