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From single pieces to full crew runs, Calhoun gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Calhoun, that comes with published pack pricing and door delivery in 5 to 7 business days.
With a community of 555 spread over 1.2 square miles, Calhoun gets the same flat delivery promise as everywhere else we serve: 5 to 7 business days to any door. Nearby crews are already in the coverage circle, with Charleston, TN (2 mi), Riceville, TN (7 mi), Benton, TN (10 mi) sharing the identical pack rates and timelines. Arnold Air Force Base, around 83 miles from Calhoun, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Calhoun.
Because Charleston sits only 2 miles from Calhoun, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Reorders match the first run exactly because we keep your art and specs on file.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. The second order takes two minutes because the first one is archived down to the thread color.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Youth smalls through adult 5XL in a single pack at a single rate. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
We built this company on a simple standard: print it like the name on it matters. For Calhoun customers, that means honest timelines, real proofs, and no excuses on delivery day.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Garment choice makes or breaks the order. These are the blanks Calhoun customers pick most, all designable online on real product photos.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Budget planning for Calhoun customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
We archive your art and garment specs, which makes the second order a two minute conversation.
The timeline to Calhoun addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Completely. Build the design in the Design Lab and the full order total sits on screen the whole time; no email, no call, no waiting.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Sizes 2XL and up add $6 per piece under 25 total pieces, or $4 per piece at 25 or more. The Design Lab includes it in your estimate automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your calhoun crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
More answers on the full FAQ page.
Zoom out to screen printing across Tennessee, back to the Calhoun hub, or into the screen printing deep dive. Other services in Calhoun: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
A designer proofs your art free within 24 hours, and production waits for your written approval. Every pack price is already published.