Screen Printing for Castalia: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
Castalia crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Castalia address in 5 to 7 business days.
Census numbers put Castalia at a community of 139 on 0.6 square miles of Iowa, all of it covered by the same tracked shipping. If your people are spread out, that is fine: Ossian, IA (5 mi), Postville, IA (6 mi), Clermont, IA (8 mi) sit close enough that one order can outfit all of them. Fort McCoy, around 72 miles from Castalia, anchors the local military community we print for every week.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Castalia.
A typical week of screen printing orders from this corner of Iowa mixes Castalia crews with neighbors like Ossian, 5 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Youth smalls through adult 5XL in a single pack at a single rate. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. Reorders match the first run exactly because we keep your art and specs on file.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. What you approve in writing is what ships. That rule has no exceptions.
The whole roster in one run, one design, with the per-piece price falling at every pack break. If a design will not print well at the size you want, you hear that before money changes hands.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Every price is published before you talk to a person, so the budget math happens on your terms.
We print for units, veterans, and military families every day, and the discipline transfers. Castalia customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Castalia customers, these three earn their keep.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. What you approve in writing is what ships. That rule has no exceptions.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. What you approve in writing is what ships. That rule has no exceptions.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Castalia customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Every order ships tracked to Castalia addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
More answers on the full FAQ page.
Zoom out to screen printing across Iowa, back to the Castalia hub, or into the screen printing deep dive. Other services in Castalia: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.