From single pieces to full crew runs, Castanea gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
Castanea crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Castanea address in 5 to 7 business days.
Castanea covers 1.4 square miles of Pennsylvania, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Lock Haven, PA (2 mi), Dunnstown, PA (2 mi), Flemington, PA (2 mi) sharing the identical pack rates and timelines. The closest major installation is Carlisle Barracks, roughly 64 miles out, and unit orders from there run through this same process daily.
Nothing here needs a storefront. Art goes in by phone or upload, a designer proofs it free, and the shipment lands in Castanea counted against your roster.
Screen Printing demand around Castanea does not stop at the town line. Crews from Lock Haven (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. What you approve in writing is what ships. That rule has no exceptions.
Giveaway runs engineered to a number: budget blank, single color, maximum count. A real designer, not an upload widget, checks every file before it goes near production.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Youth and adult cuts run side by side in the same pack at the same price structure.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. A real designer, not an upload widget, checks every file before it goes near production.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Deadlines get treated like formation times, not suggestions.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Ask for the honest option and you get it, even when it is the cheaper one.
We print for units, veterans, and military families every day, and the discipline transfers. Castanea customers get straight answers on dates, a named person on their order, and work we would put our own name on.
Honesty runs in both directions here. A doomed timeline or a design that will disappoint gets called out early, with an alternative attached.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
Start from the garment and the rest follows. Among Castanea customers, these three blanks carry most of the orders, each designable online on its real photos.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Youth and adult cuts run side by side in the same pack at the same price structure.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. The second order takes two minutes because the first one is archived down to the thread color.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Ask for the honest option and you get it, even when it is the cheaper one.
Design help is not an upsell here, it is how orders start. Describe the concept in a sentence, attach whatever reference you have, and within 24 hours a real designer returns a proof drawn as clean vectors, era-correct where it matters. Revisions cost nothing and continue until the proof is right, and your written approval is the only thing that sends it to production.
The Design Lab is there when you want to drive: upload, place, and price the design yourself on the exact garment we print.
Budget planning for Castanea customers starts with real numbers. This is our light cotton tee pack pricing with the front print already included.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Back prints add per piece at the rate shown, dropping to $3 at 25 pieces and $2 at 50. Oversized full body fronts add $3 per piece under 25 pieces and $2 at 25 or more, and sizes 2XL and up add $6 each under 25 pieces or $4 each at 25 or more. Heavier garments follow the same pack structure at their own price points, all shown live in the Design Lab.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Delivery to Castanea addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Absolutely. Bulk is where pack pricing shines, and big mixed-size runs ship counted against your roster with a single person accountable for the date.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Castanea crew, bigger packs simply pull the per-piece price down.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
More answers on the full FAQ page.
See everything we deliver to Castanea, browse screen printing across Pennsylvania, or read the full screen printing service page. Other services in Castanea: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.