T-ShirtVeterans
From single pieces to full crew runs, Castella gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Castella, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 1.1 square miles of Castella sit inside our normal delivery map, tracked door to door. If your people are spread out, that is fine: Dunsmuir, CA (4 mi), McCloud, CA (10 mi), Mount Shasta, CA (10 mi) sit close enough that one order can outfit all of them. For the military community, Kingsley Field sits about 77 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Castella.
A typical week of screen printing orders from this corner of California mixes Castella crews with neighbors like Dunsmuir, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Reorders match the first run exactly because we keep your art and specs on file.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Reorders match the first run exactly because we keep your art and specs on file.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. Reorders match the first run exactly because we keep your art and specs on file.
One design across the whole formation, printed at pack pricing that drops as the count climbs. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Fundraiser tees where the committee knows its margin up front, because every pack price is public. What you approve in writing is what ships. That rule has no exceptions.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Castella customers feel the difference on the first order.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Castella customers, these three earn their keep.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Reorders match the first run exactly because we keep your art and specs on file.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Deadlines get treated like formation times, not suggestions.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Castella customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Options price per piece: back prints at the listed rate (falling to $3 at 25 and $2 at 50), oversized full-body fronts at $3 under 25 pieces or $2 above, and 2XL-plus sizes at $6 under 25 pieces or $4 above. Every heavier garment keeps this same pack shape at its own numbers, and the Design Lab totals it live while you build.
Kick it off however suits you: describe the concept in the quote form or drop your art straight into the Design Lab. Polish is not required at this stage.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Castella addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes, 10 pieces. That is the smallest run we print, packs for your Castella crew keep dropping the per piece price from there, and free shipping starts at 100.
Vector files such as AI, SVG, EPS, and PDF are ideal. A 300 DPI PNG with a transparent background also prints clean. If all you have is a screenshot, we redraw it free.
Deployed addresses are first-class here: APO and FPO ship on the standard timeline, right alongside all 50 states.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
The standard clock is 5 to 7 business days covering both production and delivery. Many orders can run faster; name the date and we will confirm or decline honestly.
Yes, and it costs nothing with your order. Send a sketch, an old logo, or just the idea, and a designer sends a print ready proof within 24 hours.
More answers on the full FAQ page.
See everything we deliver to Castella, browse screen printing across California, or read the full screen printing service page. Other services in Castella: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.