T-ShirtVeterans
From single pieces to full crew runs, Chadbourn gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Chadbourn, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Chadbourn at about 1,500 people on 2.6 square miles of North Carolina, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Cerro Gordo, NC (6 mi), Brunswick, NC (7 mi), Whiteville, NC (7 mi) all order from the same shop at the same published pricing. For the military community, Fort Liberty sits about 53 miles away, well inside our normal unit-order routes.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Chadbourn.
A typical week of screen printing orders from this corner of North Carolina mixes Chadbourn crews with neighbors like Cerro Gordo, 6 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. If a design will not print well at the size you want, you hear that before money changes hands.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. What you approve in writing is what ships. That rule has no exceptions.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Mixed youth and adult sizes in one run at one pack price. The second order takes two minutes because the first one is archived down to the thread color.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The shop runs on habits borrowed from the people we serve: accountability by name, honest reporting, and deadlines that do not slide. Chadbourn customers feel the difference on the first order.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Chadbourn customers pick most, all designable online on real product photos.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. Ask for the honest option and you get it, even when it is the cheaper one.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Deadlines get treated like formation times, not suggestions.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. If a design will not print well at the size you want, you hear that before money changes hands.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Chadbourn customers watch the per piece cost fall as quantity climbs.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Everything about the run gets archived, which turns every future reorder into a one-line email.
The timeline to Chadbourn addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Count 5 to 7 business days from approval to doorstep, production included. Tighter date? Ask about rush and you get a straight answer before paying.
Included with every order: a designer turns whatever you send into print-ready art, proofs it within 24 hours, and revises free until approved.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
See everything we deliver to Chadbourn, browse screen printing across North Carolina, or read the full screen printing service page. Other services in Chadbourn: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.