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Screen Printing for Chappell: free 24-hour proofs, published pack pricing, and tracked delivery in 5 to 7 business days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Chappell, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Chappell at a community of 851 on 0.7 square miles of Nebraska, all of it covered by the same tracked shipping. The same run covers the neighboring communities too: Lodgepole, NE (10 mi), Ovid, CO (10 mi), Sedgwick, CO (11 mi) all order from the same shop at the same published pricing. The closest major installation is F.E. Warren Air Force Base, roughly 121 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Chappell.
A typical week of screen printing orders from this corner of Nebraska mixes Chappell crews with neighbors like Lodgepole, 10 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Youth smalls through adult 5XL in a single pack at a single rate. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Giveaway runs engineered to a number: budget blank, single color, maximum count. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Uniform shirts that still look issued after a season of job-site laundry cycles. Youth and adult cuts run side by side in the same pack at the same price structure.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Deadlines get treated like formation times, not suggestions.
We built this company on a simple standard: print it like the name on it matters. For Chappell customers, that means honest timelines, real proofs, and no excuses on delivery day.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Chappell customers, these three blanks carry most of the orders, each designable online on its real photos.
An 8.0oz fleece crew with a clean uninterrupted front, the best canvas we stock for big crests and old school block lettering. Reorders match the first run exactly because we keep your art and specs on file.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. What you approve in writing is what ships. That rule has no exceptions.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The second order takes two minutes because the first one is archived down to the thread color.
Finished files are welcome but never required. A faded photo, a hand sketch, or three sentences of description all become professional vector art at no charge, proofed back to you within a day. The revision count is unlimited, the approval is in writing, and production does not move an inch until that approval exists.
Hands-on types can skip the wait entirely: the Design Lab puts your art on the actual garment with the price updating live.
The table below is the actual price list Chappell customers order from, light cotton tee, front print included, no asterisks.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Nothing goes to press until you approve the proof in writing. What you sign off on is exactly what prints, that is the whole point of the proof.
Approval to doorstep runs 5 to 7 business days as the default, faster when rush is booked and honestly refused when it cannot be.
The specs live in our archive permanently: same art, same colors, same result, on demand.
Delivery to Chappell addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Large orders are the specialty, not the exception: hundreds of mixed-size pieces, roster-counted boxes, one accountable contact.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Due to custom orders, all work is finalized and no returns are accepted. Double check sizing and artwork before submitting your order. Every order gets a free proof first, and nothing prints until you approve it in writing.
The minimum order is 10 pieces. Your chappell crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
We do, at the same pace as domestic orders. Deployed and overseas service members at APO and FPO addresses are covered alongside all 50 states.
More answers on the full FAQ page.
Zoom out to screen printing across Nebraska, back to the Chappell hub, or into the screen printing deep dive. Other services in Chappell: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.