Custom screen printed gear for Chualar businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Chualar crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Chualar address in 5 to 7 business days.
Chualar covers 0.6 square miles of California, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Gonzales, CA (6 mi), Spreckels, CA (8 mi), Salinas, CA (11 mi) sit close enough that one order can outfit all of them. For the military community, Presidio of Monterey sits about 21 miles away, well inside our normal unit-order routes.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Chualar.
Because Gonzales sits only 6 miles from Chualar, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Reorders match the first run exactly because we keep your art and specs on file.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. A real designer, not an upload widget, checks every file before it goes near production.
Uniform shirts that still look issued after a season of job-site laundry cycles. We handle the art, the sizing spread, and the deadline. You handle handing them out.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. The second order takes two minutes because the first one is archived down to the thread color.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Serving the military community is not a marketing line here, it is the operating system. Chualar customers deal with one accountable person, get dates that mean something, and receive work held to a uniform standard.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Start from the garment and the rest follows. Among Chualar customers, these three blanks carry most of the orders, each designable online on its real photos.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. Deadlines get treated like formation times, not suggestions.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. If a design will not print well at the size you want, you hear that before money changes hands.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Chualar customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
Within 24 hours you have a proof in your inbox, drawn to size, on the garment and color you picked. Revisions are unlimited and free.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Every order ships tracked to Chualar addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
The minimum order is 10 pieces. Your chualar crew can order ten today and a hundred next month; the packs just make each piece cheaper as the count grows.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes, APO and FPO delivery is standard here, not an exception, and every state in the country ships the same way.
More answers on the full FAQ page.
See everything we deliver to Chualar, browse screen printing across California, or read the full screen printing service page. Other services in Chualar: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.