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From single pieces to full crew runs, Coal Fork gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Coal Fork, that comes with published pack pricing and door delivery in 5 to 7 business days.
From one end of Coal Fork to the other, 5.1 square miles, the shipping promise does not change: 5 to 7 business days, tracked. The same run covers the neighboring communities too: Malden, WV (3 mi), Rand, WV (4 mi), Dupont City, WV (5 mi) all order from the same shop at the same published pricing. The closest major installation is Camp Dawson, roughly 127 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Coal Fork.
Because Malden sits only 3 miles from Coal Fork, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Anniversary shirts with the type and insignia matched to the era they honor. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. The second order takes two minutes because the first one is archived down to the thread color.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Everyday workwear printed to survive the job site, the shop floor, and the industrial washer. Youth and adult cuts run side by side in the same pack at the same price structure.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. The second order takes two minutes because the first one is archived down to the thread color.
Mixed youth and adult sizes in one run at one pack price. Bring a rough idea, even a phone photo of a whiteboard, and our designers make it print ready at no charge.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Coal Fork customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Ninety seconds in the Design Lab gets you a complete number: garment, print, sizes, upcharges, and shipping, all before any contact form.
The right blank depends on budget, season, and how hard the gear will be worn. For Coal Fork customers, these three earn their keep.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Mixed sizes and colors in one run are standard here, not a special request.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. The proof comes first and it is free, so what arrives is exactly what you signed off on.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
The table below is the actual price list Coal Fork customers order from, light cotton tee, front print included, no asterisks.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Three add-ons exist and all are flat per piece: the back print at the table rate ($3 from 25 pieces, $2 from 50), the oversized front at $3 or $2 depending on quantity, and extended sizes at $6 or $4. Nothing else gets added. The Design Lab applies every rule automatically, and the written quote confirms the total before anything is charged.
Start in the Design Lab on the exact garment we print, or send whatever you have through the quote form. Rough ideas are welcome, that is what the free design service is for.
The proof arrives inside a day, drawn at print size on your chosen garment and color. Change anything, as often as needed, at no cost.
The press does not move without your written yes. It is the single checkpoint that makes the no-returns policy fair.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
Every order ships tracked to Coal Fork addresses with standard production plus shipping at 5 to 7 business days. Free shipping kicks in at 100 pieces, and pack shipping rates below that are published, not surprises at checkout.
Boxes get counted twice against the roster before they seal, and the tracking number reaches you the day of pickup. Damage or shortage claims are our expense and our rush.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
The extended-size rule fits in one line: add $6 per piece below 25 total, $4 per piece at 25 or more. The Design Lab applies it automatically.
There are no returns on custom orders; once printed, the work is final. That is exactly why production never starts without your written approval of a free proof, and why the size roster deserves a second look before you submit.
Our minimum is 10 pieces. Packs for your Coal Fork crew begin at 10, the per piece price falls as the count climbs, and shipping goes free at 100.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
More answers on the full FAQ page.
The Coal Fork coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Coal Fork: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
You will see the proof before you pay and the price before you talk to anyone. That is the whole pitch.