Custom screen printed gear for Coal Run Village businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Coal Run Village, that comes with published pack pricing and door delivery in 5 to 7 business days.
Census numbers put Coal Run Village at about 1,600 people on 8.8 square miles of Kentucky, all of it covered by the same tracked shipping. Nearby crews are already in the coverage circle, with Betsy Layne, KY (4 mi), Pikeville, KY (4 mi), McDowell, KY (11 mi) sharing the identical pack rates and timelines. The closest major installation is Wright-Patterson AFB, roughly 179 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Coal Run Village.
Because Betsy Layne sits only 4 miles from Coal Run Village, joint orders across town lines are common here: one proof, one pack price, two delivery stops if needed.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Mixed youth and adult sizes in one run at one pack price. Every price is published before you talk to a person, so the budget math happens on your terms.
Reunion gear that gets the year right, drawn in-house and printed for every generation at once. Every price is published before you talk to a person, so the budget math happens on your terms.
Giveaway runs engineered to a number: budget blank, single color, maximum count. Reorders match the first run exactly because we keep your art and specs on file.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Uniform shirts that still look issued after a season of job-site laundry cycles. A real designer, not an upload widget, checks every file before it goes near production.
We print for units, veterans, and military families every day, and the discipline transfers. Coal run village customers get straight answers on dates, a named person on their order, and work we would put our own name on.
It also means we say no when we should. If a design will not print well at the size you want, or a date cannot be hit, you hear it before you spend money, not after.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Coal Run Village customers, these three blanks carry most of the orders, each designable online on its real photos.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
Big-run economics start here: light ringspun cotton from $12 at volume, with the front print already in the price. Reorders match the first run exactly because we keep your art and specs on file.
The default unit shirt: heavy cotton, an 80-color palette, and a fit that survives the wash cycle. One point of contact owns your order from first proof to delivery confirmation.
Half the orders we take begin as a phone photo of a sketch, an old shirt, or a sentence describing the idea. A designer turns that into print-ready vector art at no charge, sends the proof inside 24 hours, and revises it until you sign off in writing. Nothing is produced before that signature, which is why what shows up matches what you expected.
Prefer hands-on? Build the design yourself in the Design Lab on real product photos, with the running price on screen while you work.
Here is what Coal Run Village customers actually pay, starting from our light cotton tee. Every price includes a standard front print, and the number only moves down as the pack gets bigger.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Add-on pricing is deliberately boring: back print per the table (later $3, then $2), oversize front $3 or $2 by volume, extended sizes $6 or $4 by volume. That is the complete list, and the Design Lab computes it live before any quote is written.
The first step is just getting the idea out of your head: type it into the quote form or mock it up in the Design Lab, rough edges and all.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Five to seven business days covers printing and delivery. Tight timeline? Rush gets a truthful quote, not a hopeful one.
Everything about the run gets archived, which turns every future reorder into a one-line email.
Delivery to Coal Run Village addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
Large runs are the core business: hundreds of pieces, mixed sizes, multiple colors, one named contact who owns it from first proof to the delivery scan.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Yes, 10 pieces. That is the smallest run we print, packs for your Coal Run Village crew keep dropping the per piece price from there, and free shipping starts at 100.
File quality is our problem, not yours: vectors are ideal, 300 DPI PNGs work, and weak files get redrawn at no charge.
More answers on the full FAQ page.
The Coal Run Village coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Coal Run Village: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.