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Custom screen printed gear for Dahlgren businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Dahlgren crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Dahlgren address in 5 to 7 business days.
Dahlgren covers 2.7 square miles of Virginia, and delivery reaches every address in it on the standard 5 to 7 day window. Nearby crews are already in the coverage circle, with Dahlgren Center, VA (2 mi), Colonial Beach, VA (7 mi), King George, VA (8 mi) sharing the identical pack rates and timelines. The closest major installation is MCB Quantico, roughly 17 miles out, and unit orders from there run through this same process daily.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Dahlgren.
Screen Printing demand around Dahlgren does not stop at the town line. Crews from Dahlgren Center (2 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. A real designer, not an upload widget, checks every file before it goes near production.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Start from a napkin sketch if that is what you have. Turning rough into print ready is the job.
Youth smalls through adult 5XL in a single pack at a single rate. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Every price is published before you talk to a person, so the budget math happens on your terms.
When the count is high and the budget is fixed, light blanks and one-color prints deliver. A real designer, not an upload widget, checks every file before it goes near production.
This shop exists for the military community, and it shows in how orders run. Deadlines are treated like formation times, proofs are honest instead of optimistic, and when Dahlgren customers call, a person who owns the order answers.
Part of the job is refusing bad orders. When the art, the garment, or the date is wrong, saying so before you pay is the service.
Upload art or add text in the Design Lab, set sizes and quantities, and the full estimate, shipping included, is on screen before you give anyone your email.
Start from the garment and the rest follows. Among Dahlgren customers, these three blanks carry most of the orders, each designable online on its real photos.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. If a design will not print well at the size you want, you hear that before money changes hands.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. The proof comes first and it is free, so what arrives is exactly what you signed off on.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. A real designer, not an upload widget, checks every file before it goes near production.
Every order includes the design team. They rescue low-resolution logos, invent art from plain descriptions, and keep insignia and period typography accurate when the concept demands it. Twenty-four hours after you send the idea, the proof is in your inbox; as many revisions as it takes come free, and your written sign-off is what starts the presses.
Or open the Design Lab and lay the design out yourself, priced in real time on the exact blank.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Dahlgren customers watch the per piece cost fall as quantity climbs.
| Quantity | Pack price | Per shirt | Shipping | Add back print |
|---|---|---|---|---|
| 10 pieces | $180 | $18 ea | $18 | $4 ea |
| 15 pieces | $250 | $16.67 ea | $18 | $4 ea |
| 20 pieces | $320 | $16 ea | $20.99 | $4 ea |
| 25 pieces | $375 | $15 ea | $20.99 | $3 ea |
| 50 pieces | $700 | $14 ea | $22.99 | $2 ea |
| 100 pieces | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
One day later the proof is in your inbox: your art, your garment, your colors, at true print scale. Revisions never cost a cent.
Your written approval is the gate. Until it exists, nothing prints; once it exists, exactly that design prints.
Standard turnaround is 5 to 7 business days from approval to doorstep, with rush available when the calendar demands it.
We archive your art and garment specs, which makes the second order a two minute conversation.
The timeline to Dahlgren addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
Before sealing, every carton is counted against the size roster, and tracking goes out the same day. Anything short or damaged gets replaced at our cost on an expedited timeline.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
Order ten, order fifty, order five hundred: 10 pieces is our floor, and for your Dahlgren crew, bigger packs simply pull the per-piece price down.
Send whatever exists. Vectors print perfectly, high resolution PNGs print clean, and anything below that gets redrawn free by the design team before it goes near a press.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
Yes, and without giving up your email: the Design Lab keeps the complete total, packs to shipping, on screen while you design.
Five to seven business days, all in, from approval to arrival. Rush exists for real deadlines and gets an honest yes or no up front.
Design help is included free. Whatever you have, a napkin sketch, a faded shirt photo, a sentence, becomes a print-ready proof from a real designer within 24 hours.
More answers on the full FAQ page.
Zoom out to screen printing across Virginia, back to the Dahlgren hub, or into the screen printing deep dive. Other services in Dahlgren: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Send the idea, get a free proof in 24 hours, approve it in writing, and pay exactly the published pack price.