From single pieces to full crew runs, Desert Aire gets screen printed gear with honest pricing and a 5 to 7 day door-to-door timeline.
The workhorse method: vibrant plastisol or water-based ink pressed through mesh, one color at a time. Best price per shirt at volume and prints that survive hundreds of washes. For Desert Aire, that comes with published pack pricing and door delivery in 5 to 7 business days.
All 3.4 square miles of Desert Aire sit inside our normal delivery map, tracked door to door. Nearby crews are already in the coverage circle, with Mattawa, WA (3 mi), Schwana, WA (9 mi), Beverly, WA (10 mi) sharing the identical pack rates and timelines. The closest major installation is Joint Base Lewis-McChord, roughly 125 miles out, and unit orders from there run through this same process daily.
No storefront visit required. Send a rough idea or finished art, a real designer builds the proof at no charge, and the finished gear ships straight to Desert Aire.
Screen Printing demand around Desert Aire does not stop at the town line. Crews from Mattawa (3 miles out) order through the same process, which is why coverage is priced by pack, never by zip code.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Reorders match the first run exactly because we keep your art and specs on file.
Runs, festivals, and booster fundraisers with published pricing so the margin math is done before the order form goes out. Reorders match the first run exactly because we keep your art and specs on file.
One run covers the team and the bleachers: kid sizes and adult sizes priced together. Deadlines get treated like formation times, not suggestions.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. We handle the art, the sizing spread, and the deadline. You handle handing them out.
The whole roster in one run, one design, with the per-piece price falling at every pack break. Every price is published before you talk to a person, so the budget math happens on your terms.
We print for units, veterans, and military families every day, and the discipline transfers. Desert aire customers get straight answers on dates, a named person on their order, and work we would put our own name on.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
The right blank depends on budget, season, and how hard the gear will be worn. For Desert Aire customers, these three earn their keep.
When the count is high, this 4.5oz ringspun blank keeps the math friendly: $12 a shirt at volume, front print included. Ask for the honest option and you get it, even when it is the cheaper one.
Eighty-plus colors of 5.3oz heavy cotton, from military green to every heather, that keeps its shape through the laundry years. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
For big front art, nothing beats this 8.0oz crew with its uninterrupted printing field. The proof comes first and it is free, so what arrives is exactly what you signed off on.
The gap between what you have and what a press needs is our designers job to close, free with any order. Whatever the starting point, the output is the same: clean vectors, correct insignia, a proof within 24 hours, and unlimited revisions until you approve it in writing. Only then does anything print.
The Design Lab offers the self-serve path, with your art positioned on real product photos and the total priced as you go.
Start the budget from the real numbers: published light cotton tee packs, front print built into every figure Desert Aire customers see.
| Order size | Pack total | Cost per piece | Freight | Back side |
|---|---|---|---|---|
| 10 pack | $180 | $18 ea | $18 | $4 ea |
| 15 pack | $250 | $16.67 ea | $18 | $4 ea |
| 20 pack | $320 | $16 ea | $20.99 | $4 ea |
| 25 pack | $375 | $15 ea | $20.99 | $3 ea |
| 50 pack | $700 | $14 ea | $22.99 | $2 ea |
| 100 pack | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Send the idea through the quote form or build it yourself in the Design Lab. A napkin sketch photographed on a phone counts, our designers have built full unit runs from less.
A real designer, not an algorithm, sends your proof within 24 hours. You change it as many times as it takes to be right.
Production waits for one thing only: your written sign-off on the proof. That signature is the contract for exactly what prints.
From approval, count 5 to 7 business days to your door. If the event is sooner, ask about rush and get a straight yes or no.
Art, thread colors, and size history stay archived, so the next season run starts with one email.
Delivery to Desert Aire addresses follows one simple clock: 5 to 7 business days including production, with tracking from the moment it leaves. Hit 100 pieces and the shipping line drops to zero.
Orders ship boxed and counted against your size roster, with tracking sent the day they leave. If anything arrives short or damaged, photograph it and send it over, and we correct it at our cost.
Yes. The Design Lab shows live pack pricing, back print costs, size upcharges, and shipping as you build your design.
Standard production plus shipping takes 5 to 7 business days. Rush options are available on many orders, tell us your date and we answer honestly.
Always, at no charge. A designer takes your rough input, redraws it print ready, and has a proof in your inbox inside a day, with unlimited revisions after.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Extended sizes carry a flat per-piece add: $6 when the order is under 25 pieces, $4 once it reaches 25. The estimate in the Design Lab applies it for you.
Finality is the nature of custom work: no returns once it prints. Your protections live earlier in the process, in the free proof and the written approval that nothing skips.
More answers on the full FAQ page.
The Desert Aire coverage page shows the full picture, screen printing statewide zooms out, and the service page covers the method itself. Other services in Desert Aire: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
The sequence never changes: free 24-hour proof, your written sign-off, then production at the price you already saw.