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Custom screen printed gear for Elmo businesses, schools, teams, churches, and crews. Proofs in 24 hours, delivered in 5 to 7 days.
Elmo crews order screen printed gear from us because the numbers are public and the process is simple: free design help, a written proof within 24 hours, and delivery to any Elmo address in 5 to 7 business days.
Elmo covers 0.3 square miles of Montana, and delivery reaches every address in it on the standard 5 to 7 day window. If your people are spread out, that is fine: Dayton, MT (4 mi), Big Arm, MT (4 mi), Lake Mary Ronan, MT (6 mi) sit close enough that one order can outfit all of them. Malmstrom Air Force Base, around 144 miles from Elmo, anchors the local military community we print for every week.
The whole process runs remote: rough idea in, free designer-built proof back, written approval, and finished gear delivered to Elmo.
A typical week of screen printing orders from this corner of Montana mixes Elmo crews with neighbors like Dayton, 4 miles over, all running through the same designer, the same proof cycle, and the same tracked delivery.
Crew tees built for daily abuse: heavy blanks, cured ink, and reorders that match exactly. Reorders match the first run exactly because we keep your art and specs on file.
Event shirts priced before the first form is printed, so selling at a profit is arithmetic, not hope. A real designer, not an upload widget, checks every file before it goes near production.
Mixed youth and adult sizes in one run at one pack price. Deadlines get treated like formation times, not suggestions.
Era-correct designs drawn by our in-house team and printed for every generation of the crew. A real designer, not an upload widget, checks every file before it goes near production.
High-count, budget-tier blanks with a clean one-color print that keeps cost per piece low. What you approve in writing is what ships. That rule has no exceptions.
Formation-wide runs are the bread and butter: single design, mixed sizes, pack rates that reward volume. Nobody chases an order here. Your contact tells you where it stands before you have to ask.
We built this company on a simple standard: print it like the name on it matters. For Elmo customers, that means honest timelines, real proofs, and no excuses on delivery day.
That standard cuts both ways. If your art needs work or your timeline is impossible, we tell you up front and offer the fix, because a bad shirt with our print on it costs us more than the order.
The Design Lab puts your art on the real garment, takes your size counts, and totals the whole order, shipping included, without asking who you are.
Garment choice makes or breaks the order. These are the blanks Elmo customers pick most, all designable online on real product photos.
The standard. 5.3oz heavy cotton in more than 80 colors including military green, sand, and every heather. Holds shape wash after wash. The second order takes two minutes because the first one is archived down to the thread color.
The clean-front fleece crew: 8.0oz, no pocket, no hood, maximum canvas for crests and block letters. Rush timelines get quoted honestly. If we cannot hit the date, we say so before you pay a cent.
The budget workhorse for big runs. 4.5oz light ringspun cotton that keeps a 100 piece order affordable, from $12 a shirt at volume with the front print included. Packs mix garment colors freely, so squads, shifts, or grade levels can each get their own.
Most orders here start without finished artwork, and that is fine. Our in-house designers redraw low resolution logos as clean vectors, build new designs from a written description, and match era-correct type and insignia when the design calls for it. The service costs nothing with an order, the first proof lands within 24 hours, and revisions are unlimited. You approve the final art in writing before production, so the shirt that arrives is the shirt you signed off on.
Want to try it yourself first? The Design Lab lets you upload art, add text in stencil and athletic fonts, and position everything on the exact garment with live pricing the whole time.
No mystery pricing. These are the published packs on our light cotton tee, front print included, and Elmo customers watch the per piece cost fall as quantity climbs.
| Pieces | Total | Each | Ship | Back print add |
|---|---|---|---|---|
| Pack of 10 | $180 | $18 ea | $18 | $4 ea |
| Pack of 15 | $250 | $16.67 ea | $18 | $4 ea |
| Pack of 20 | $320 | $16 ea | $20.99 | $4 ea |
| Pack of 25 | $375 | $15 ea | $20.99 | $3 ea |
| Pack of 50 | $700 | $14 ea | $22.99 | $2 ea |
| Pack of 100 | $1200 | $12 ea | FREE | $2 ea |
Beyond the table, the only extras are per-piece and public: back prints at the listed rate stepping down to $3 then $2, oversized fronts at $3 dropping to $2, and 2XL-plus at $6 dropping to $4. The Design Lab does this arithmetic for you in real time.
Two doors in: the quote form if you want a person on it immediately, or the Design Lab if you want to see it on the garment first. Either way, unfinished ideas are the expected input.
Twenty-four hours gets you a designer-built proof on the exact blank you chose. Iterate freely until it is right.
You approve in writing before production starts. No surprises at the box opening, because you already saw the shirt.
Production and shipping run 5 to 7 business days standard. Rush options exist and get quoted honestly against your date.
We archive your art and garment specs, which makes the second order a two minute conversation.
The timeline to Elmo addresses is fixed and published: 5 to 7 business days door to door, production included. Shipping rates are flat, visible in the table, and free from 100 pieces.
The roster is the packing list: every size counted into the box, tracking issued at pickup, and any shortage or transit damage made right at our cost without argument.
Yes. Runs in the hundreds of pieces with mixed sizes and colors are our normal work, managed by one point of contact from proof to delivery.
Simple math: 2XL and up cost $6 more per piece on small orders and $4 more per piece from 25 pieces. No other size fees exist, and the Design Lab totals it live.
Custom work does not come back: due to custom orders, all work is finalized and no returns are accepted. The protection is up front instead, a free proof that must be approved in writing before anything prints, so check sizing and art carefully at that stage.
Yes, 10 pieces. That is the smallest run we print, packs for your Elmo crew keep dropping the per piece price from there, and free shipping starts at 100.
Best case: vector art (AI, SVG, EPS, PDF). Very good case: a 300 DPI transparent PNG. Worst case: a screenshot, which our designers redraw at no charge anyway.
Yes. We ship to all 50 states and to APO and FPO addresses for deployed and overseas service members.
More answers on the full FAQ page.
Zoom out to screen printing across Montana, back to the Elmo hub, or into the screen printing deep dive. Other services in Elmo: Embroidery, DTG and DTF Printing, Sublimation, Banners and Signs, Custom Design.
Proofs are free and fast, approvals are in writing, and the price you calculated is the price you pay.